2 - Fagor Automation

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Auxiliary modules 4. AUXILIARY MODULES External Ballast resistors 204 DDS HARDWARE Ref.1307 196 Thermostats associated with external resistors. Technical data All external Ballast resistors currently available in the FAGOR catalog come with a thermostat. They are classified as: Thermostat Reference of the external Ballast resistor ER+TH-18/1800, ER+TH-18/2200 Internal ER+TH-18/1000+FAN, ER+TH-18/1500+FAN, ER+TH-18/2000+FAN External ER+TH-24/750, ER+TH-24/1100, ER+TH-18/1100 and their technical characteristics are: Internal thermostat Contact person Normally Closed Contact opening temperature 160 °C (320 ºF) ± 10% Rated voltage 250 V AC Rated current 2 A Wire section 0.25 mm² External thermostat Protection degree IP 20 Contact person Normally Closed Contact opening temperature 200 °C (320 ºF) ± 10% Rated voltage 250 V AC Rated current 2.5 A Wire section 0.25 mm² F. H4/6 External thermostat.
Ohm value WARNING. When connecting an external braking resistor other than the one shown in table T. H4/8 make sure that its Ohm value is the same as that of the internal Ballast resistor of the unit. Verify it in the technical characteristics table of the corresponding power supply in chapter 2 or of the corresponding compact drive in chapter 3 of this manual. ACD/CMC/SCD compact units without NR reference have a particular resistor associated with them; FAGOR supplies it in an accessory bag inside the unit package and the user must install it. This is not the case for units with NR reference for which the user must select the appropriate resistor model depending on the energy to be dissipated in the application. Therefore, the latter do not come with the resistor in the accessory bag of the unit and it must be requested separately. Use the attached table to select the external Ballast resistor for your power supply with enough rms power to dissipate the energy generated while braking. T. H4/8 Possible braking resistors to be installed on power supplies. Required Ohm values. PS-25B4 18 XPS-25 18 PS-65A 9 XPS-65 9 950 W ER+TH-18/1100 1.3 kW ER+TH-18/1800 2.0 kW ER+TH-18/2200 2.0 kW ER+TH-18/1000+FAN 3.0 kW ER+TH-18/1500+FAN 4.0 kW ER+TH-18/2000+FAN 950 W ER+TH-18/1100 1.3 kW ER+TH-18/1800 2.0 kW ER+TH-18/2200 2.0 kW ER+TH-18/1000+FAN 3.0 kW ER+TH-18/1500+FAN 4.0 kW ER+TH-18/2000+FAN 1.9 kW 2x ER+TH-18/1100 in parallel 2.6 kW 2x ER+TH-18/1800 in parallel 4.0 kW 2x ER+TH-18/2200 in parallel 4.0 kW 2x ER+TH-18/1000+FAN in parallel 6.0 kW 2x ER+TH-18/1500+FAN in parallel 8.0 kW 2x ER+TH-18/2000+FAN in parallel 1.9 kW 2x ER+TH-18/1100 in parallel 2.6 kW 2x ER+TH-18/1800 in parallel 4.0 kW E2x R+TH-18/2200 in parallel 4.0 kW 2x ER+TH-18/1000+FAN in parallel 6.0 kW 2x ER+TH-18/1500+FAN in parallel 8.0 kW 2x ER+TH-18/2000+FAN in parallel Auxiliary modules AUXILIARY MODULES External Ballast resistors 4. DDS HARDWARE Ref.1307 197
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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For a switching frequency fc = 8 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
Page 145 and 146: 3.2 Compact drives When referring t
Page 147 and 148: The following table shows other ele
Page 149 and 150: Current derating Drives for an sync
Page 151 and 152: For a switching frequency fc = 8 kH
Page 153 and 154: 40 30 20 10 I (Arms) F. H3/102 Curr
Page 155 and 156: Connector layout The connectors of
Page 157 and 158: ACD/SCD 1.25 These drive modules ha
Page 159 and 160: SCD 2.75 These drive modules have t
Page 161 and 162: CMC 1.25 These drive modules have t
Page 163 and 164: 24V ON STATUS DISPLAY BALLAST DC BU
Page 165 and 166: x1 x1 The following table shows the
Page 167 and 168: x1 X1 connector Compact drives inte
Page 169 and 170: i Other functions The “Prog. Out
Page 171 and 172: X3 connector This connector of the
Page 173 and 174: With external incremental feedback
Page 175 and 176: X4 connector X4. Motor feedback Con
Page 177 and 178: i X6 connector This connector of th
Page 179 and 180: x1 X7 connector X7. Status of the s
Page 181 and 182: Pinout X7-ANALOG I/O, digital input
Page 183 and 184: Analog outputs Associated with pins
Page 185 and 186: Digital outputs characteristics Nam
Page 187 and 188: i 3. Final stages: They display err
Page 189 and 190: AUXILIARY MODULES 4 Besides the pow
Page 191 and 192: 4.2 Chokes The chokes (inductances
Page 193 and 194: 4.3 External Ballast resistors NOTE
Page 195: ER+TH-18/x+FAN resistors with inter
Page 199 and 200: 4.4 Capacitor module This module st
Page 201 and 202: i INFORMATION. In case of micro-sur
Page 203 and 204: RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206: SELECTING CRITERIA 5 5.1 Selection
Page 207 and 208: Motor speed calculation (rev/min) T
Page 209 and 210: Third motor pre-selection Calculati
Page 211 and 212: 5.2 Asynchronous spindle motor and
Page 213 and 214: In the case of a drill, the bit is
Page 215 and 216: T. H5/3 Different accelerations dep
Page 217 and 218: 5.3 Drive selection When selecting
Page 219 and 220: Then, depending on the power for S3
Page 221 and 222: T. H5/8 Power supply selection when
Page 223 and 224: Non-FAGOR asynchronous spindle moto
Page 225 and 226: 2. The power supply module must be
Page 227 and 228: T. H5/14 Selection of the mains con
Page 229 and 230: 5.6 Ballast resistor selection guid
Page 231 and 232: When using compact drive modules th
Page 233 and 234: POWER LINE CONNECTION 6.1 Mains con
Page 235 and 236: 6.2 Protection fuses i i To protect
Page 237 and 238: 6.3 Differential breaker i On a DDS
Page 239 and 240: i MANDATORY. For machines whose ser
Page 241 and 242: 6.6 Line inductance Line inductance
Page 243 and 244: i TN type mains Distribution diagra
Page 245 and 246: i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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