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Energy Systems and Technologies for the Coming Century ...

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Figure 1: Using experience curves to <strong>for</strong>ecast wind energy economics up to 2015. Thecosts shown are <strong>for</strong> an average 2 MW turbine with a present-day production cost of euro¢6.1/kWh in a medium wind regime (from [3])3 Technology trendsMainstream technologyThe 30-year development of wind energy technology, with its focus on reducing <strong>the</strong> costof energy, has seen <strong>the</strong> size of <strong>the</strong> largest turbines increase by a factor of 100, fromroughly 50 kW to 5 MW.This is in spite of a <strong>the</strong>oretical limit to <strong>the</strong> maximum size of a wind turbine. As a windturbine increases in size (while keeping <strong>the</strong> same proportions) its energy output increasesas <strong>the</strong> square of <strong>the</strong> rotor diameter, but its mass increases roughly as <strong>the</strong> cube of <strong>the</strong> rotordiameter (<strong>the</strong> “square-cube law”). As <strong>the</strong> mass increases, <strong>the</strong> mechanical loads imposedby gravity increase even faster, until <strong>the</strong> point where <strong>the</strong> materials available are notstrong enough to withst<strong>and</strong> <strong>the</strong> stresses on <strong>the</strong> turbine.So far, engineers have avoided <strong>the</strong> limits of <strong>the</strong> square-cube law by avoiding directgeometrical similarity, using materials more efficiently, <strong>and</strong> using stronger materials.Perhaps most importantly, designers have tailored <strong>the</strong> responses of turbines ever morecarefully to <strong>the</strong> conditions under which <strong>the</strong>y operate, <strong>and</strong> this remains one of <strong>the</strong> mainways to reduce <strong>the</strong> cost of energy from future turbine designs.Issues of geometry notwithst<strong>and</strong>ing, several factors favour larger turbines. At somepoint, however, it seems fair to assume that at some point <strong>the</strong> cost of building largerturbines will rise faster than <strong>the</strong> value of <strong>the</strong> energy gained. At this point scale-up willbecome a losing economic game.As a result, it is important also to look at o<strong>the</strong>r ways to cut costs. This can be done, <strong>for</strong>instance, by introducing cheaper technology or by increasing <strong>the</strong> amount of energycaptured by a rotor.Conventional wind turbines use gears to match <strong>the</strong> slow speeds of <strong>the</strong> blades <strong>and</strong> hub to<strong>the</strong> higher speeds required to drive a st<strong>and</strong>ard induction generator. It has been known <strong>for</strong>many years that a multi-pole generator, which can run at slower speeds, offer <strong>the</strong> chanceto eliminate <strong>the</strong> gearbox. Early multi-pole generators were large <strong>and</strong> heavy, but newerpermanent-magnet designs, in which <strong>the</strong> rotor spins outside <strong>the</strong> stator, are compact,efficient <strong>and</strong> relatively lightweight. The next generation of multi-MW gearless windRisø International <strong>Energy</strong> Conference 2011 Proceedings Page 207

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