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Energy Systems and Technologies for the Coming Century ...

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power production from utilizing <strong>the</strong> high-temperature SOFC off gases containingresidual fuel. Fur<strong>the</strong>rmore, <strong>the</strong> MGT pressurizes <strong>the</strong> SOFC stack, thus enhancing <strong>the</strong>SOFC per<strong>for</strong>mance.Heat <strong>for</strong> district heating purposes is mainly extracted from cooling <strong>the</strong> plant exhaust gaswith minor contributions from cooling <strong>the</strong> product gas in <strong>the</strong> gas conditioning step. Someof <strong>the</strong> produced heat should be applied to <strong>the</strong> drying <strong>and</strong> pyrolysis step, though.Based on <strong>the</strong> plant concept described above, a system design without integrationbetween <strong>the</strong> gasification <strong>and</strong> <strong>the</strong> CHP producing plant parts were initially studied in aprevious publication [11]. A flow sheet of this initial plant design can be found in Figure1 <strong>and</strong> it is used as reference plant 1 in this study. As depicted in Figure 1, wet wood isfed to <strong>the</strong> steam dryer, producing dry wood <strong>and</strong> steam, which both are led to <strong>the</strong> gasifier.For reasons of simplification, <strong>the</strong> pyrolysis takes place inside <strong>the</strong> gasification reactor inthis modelling study. Heat <strong>for</strong> <strong>the</strong> wood drying is provided by <strong>the</strong> hot product gas from<strong>the</strong> gasifier (<strong>and</strong> transferred via superheated (SH) steam), thus ensuring possibleindependent operation of <strong>the</strong> gasifier plant part. A bag filter removing particulates is <strong>the</strong>only gas cleaning device in <strong>the</strong> considered system. The product gas is cooled to 90°Cbe<strong>for</strong>e it is led through <strong>the</strong> filter. It is assumed that no alkali compounds leave <strong>the</strong>gasifier plant entrained in <strong>the</strong> product gas flow, since all alkalis should be condensed atsuch low temperatures, thus removed along with particulates in <strong>the</strong> bag filter. Thesulphur content is expected to be very low (cf., [12]-[13]), so no sulphur clean-up step isincluded. If it was found necessary, a ZnO bed could be located after <strong>the</strong> gasifier airpreheater depending on <strong>the</strong> preferred operating temperature of such a sulphur removalunit. The condensing gas cooler lowers <strong>the</strong> water content in <strong>the</strong> product gas to 12.7 vol-% resulting in a steam to carbon ratio (S/C) of 0.41, which is somewhat low [17] butjustified by <strong>the</strong> very low tar content in <strong>the</strong> product gas. Hofmann et al. [8] showed thatcarbon <strong>for</strong>mation did not occur when fuelling an SOFC with product gas from a twostagegasifier at low fuel utilization <strong>and</strong> a S/C ratio of 0.5. Higher fuel utilization shouldenable operation at lower S/C ratios [17].The conditioned product gas is <strong>the</strong>n converted to electricity <strong>and</strong> heat in <strong>the</strong> CHPproducing plant part consisting of a pressurized SOFC stack <strong>and</strong> a recuperated MGT. Inaddition, <strong>the</strong> product gas compressor works as a suction blower <strong>for</strong> <strong>the</strong> gasifier system. Agenerator (not illustrated) is situated on <strong>the</strong> shaft of <strong>the</strong> gas turbine <strong>and</strong> it produces <strong>the</strong>net electric MGT power. A DC/AC inverter (not illustrated) converts <strong>the</strong> DC power from<strong>the</strong> SOFC stack to AC power.The size of <strong>the</strong> plant is defined by <strong>the</strong> <strong>the</strong>rmal input of biomass fed to <strong>the</strong> dryer, <strong>and</strong> inthis study it is approximately 0.5 MW th (LHV).Based on an exergy analysis, some modifications of <strong>the</strong> heat management can beimplemented to enhance <strong>the</strong> plant per<strong>for</strong>mance. For details, <strong>the</strong> reader is referred to [12]<strong>and</strong> [13]. The resulting plant layout is depicted in Figure 2 <strong>and</strong> it is used as referenceplant 2 in this study. In reference plant 2, <strong>the</strong> exhaust gas downstream <strong>the</strong> recuperator isdelivering heat to <strong>the</strong> biomass drying process by heating dryer steam in <strong>the</strong> steam heater.The hot product gas leaving <strong>the</strong> gasifier air preheater, that previously heated <strong>the</strong> dryingprocess, preheats <strong>the</strong> pressurized product gas in a first step preheater, while <strong>the</strong> anode offgas preheats <strong>the</strong> pressurized product gas in a second step preheater. The added first steppreheater ensures a higher temperature of <strong>the</strong> anode off gas leaving <strong>the</strong> second steppreheater <strong>and</strong> entering <strong>the</strong> burner. Since <strong>the</strong> first step product gas preheater works as arecuperator, a heat exchanger effectiveness of <strong>the</strong> same level as <strong>the</strong> MGT recuperator isapplied.Risø International <strong>Energy</strong> Conference 2011 Proceedings Page 300

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