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Controls, Start-Up, Operation, Service and ... - Climayoreo

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TIME<br />

EWT<br />

LWT<br />

SETP<br />

Run Status<br />

<strong>Service</strong> Test<br />

Temperatures<br />

Pressures<br />

Setpoints<br />

Inputs<br />

Outputs<br />

Configuration<br />

Time Clock<br />

Operating Modes<br />

Alarms<br />

CARRIER COMFORT NETWORK ® INTERFACE —<br />

The 48/50P Series units can be connected to the CCN if<br />

desired. See Fig. 36. The communication bus wiring is a<br />

shielded, 3-conductor cable with drain wire <strong>and</strong> is field supplied<br />

<strong>and</strong> installed. See the Installation Instructions for wiring<br />

information.<br />

The system elements are connected to the communication<br />

bus in a daisy chain arrangement. The positive pin of each<br />

system element communication connector must be wired to the<br />

positive pins of the system elements on either side of it. This is<br />

also required for the negative <strong>and</strong> signal ground pins of each<br />

system element. Wiring connections for CCN should be made<br />

at the COMM board. See Fig. 20. Consult the CCN Contractor’s<br />

Manual for further information.<br />

NOTE: Conductors <strong>and</strong> drain wire must be 20-AWG<br />

(American Wire Gage) minimum str<strong>and</strong>ed, tinned copper.<br />

Individual conductors must be insulated with PVC, PVC/<br />

nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester<br />

100% foil shield <strong>and</strong> an outer jacket of PVC, PVC/nylon,<br />

chrome vinyl, or Teflon with a minimum operating temperature<br />

range of –20 C to 60 C is required.<br />

It is important when connecting to a CCN communication<br />

bus that a color-coding scheme be used for the entire network<br />

to simplify the installation. It is recommended that red be used<br />

for the signal positive, black for the signal negative <strong>and</strong> white<br />

for the signal ground. Use a similar scheme for cables containing<br />

different colored wires.<br />

At each system element, the shields of its communication<br />

bus cables must be tied together. If the communication bus is<br />

entirely within one building, the resulting continuous shield<br />

must be connected to a ground at one point only. If the communication<br />

bus cable exits from one building <strong>and</strong> enters another,<br />

the shields must be connected to grounds at the lightning<br />

suppressor in each building where the cable enters or exits the<br />

building (one point per building only). To connect the unit to<br />

the network:<br />

1. Turn off power to the control box.<br />

2. Cut the CCN wire <strong>and</strong> strip the ends of the red (+), white<br />

(ground), <strong>and</strong> black (–) conductors. (Substitute appropriate<br />

colors for different colored cables.)<br />

3. Connect the red wire to (+) terminal on the COMM<br />

board, the white wire to COM terminal on the COMM<br />

board, <strong>and</strong> the black wire to the (–) terminal on the<br />

COMM board.<br />

4. The RJ14 CCN connector on the COMM board can also<br />

be used, but is only intended for temporary connection<br />

(for example, a laptop computer running <strong>Service</strong> Tool).<br />

ENTER<br />

Co m f o r t Link<br />

E S C<br />

N A V I G A T O R<br />

1 2 . 5 8<br />

5 4 . 6 F<br />

4 4 .1 F<br />

4 4 . 0 F<br />

M O D E Alarm Status<br />

Fig. 35 — Accessory Navigator Display<br />

137<br />

5. Restore power to unit.<br />

IMPORTANT: A shorted CCN bus cable will prevent<br />

some routines from running <strong>and</strong> may prevent the unit<br />

from starting. If abnormal conditions occur, unplug the<br />

connector. If conditions return to normal, check the<br />

CCN connector <strong>and</strong> cable. Run new cable if necessary.<br />

A short in one section of the bus can cause problems<br />

with all system elements on the bus.<br />

SERVICE<br />

<strong>Service</strong> Access — All unit components can be reached<br />

through clearly labeled hinged access doors. These doors are<br />

not equipped with tiebacks, so if heavy duty servicing is needed,<br />

either remove them or prop them open to prevent accidental<br />

closure.<br />

Each door is held closed with 3 latches. The latches are<br />

secured to the unit with a single 1/ 4-in. –20 x 1/ 2-in. long bolt.<br />

See Fig. 37.<br />

To open, loosen the latch bolt using a 7 / 16-in. wrench. Pivot<br />

the latch so it is not in contact with the door. Open the door. To<br />

shut, reverse the above procedure.<br />

NOTE: Disassembly of the top cover may be required under<br />

special service circumstances. It is very important that the orientation<br />

<strong>and</strong> position of the top cover be marked on the unit<br />

prior to disassembly. This will allow proper replacement of the<br />

top cover onto the unit <strong>and</strong> prevent rainwater from leaking into<br />

the unit.<br />

IMPORTANT: After servicing is completed, make sure<br />

door is closed <strong>and</strong> relatched properly, <strong>and</strong> that the<br />

latches are tight. Failure to do this can result in water<br />

leakage into the indoor-air section of the unit.<br />

COMPRESSORS<br />

Sizes 030,035 — Access to the compressors is below the unitcontrol<br />

box.<br />

Sizes 040-060 — Access to the compressors is through the<br />

doors on the condenser end of the unit. This door also provides<br />

access to the discharge service valves, filter driers, the crankcase<br />

heaters, <strong>and</strong> the high-pressure <strong>and</strong> low-pressure switches.<br />

Circuit A is always the compressor on the left when facing<br />

main control box.<br />

Sizes 070-100 — Each compressor is readily accessible from<br />

sides of unit.<br />

LIQUID SERVICE VALVES, SUCTION SERVICE<br />

VALVES, AND SIGHT GLASSES<br />

Sizes 030-060 — Access to these components is through the<br />

access panel on the right side of the unit. See Fig. 38. There is<br />

also a Schrader port in each suction line that is accessible<br />

through this same panel.<br />

Sizes 070-100 — Access to these components is from the side<br />

of the unit.<br />

SUPPLY-FAN MOTORS, PULLEYS, AND BELTS — Access<br />

to these components is through the 2 doors labeled FAN<br />

SECTION on each side of the unit.<br />

POWER EXHAUST MOTORS, PULLEYS, AND BELTS —<br />

Access to these components is through the door below the side<br />

economizer hoods on both sides of the unit. See Fig. 39.<br />

RETURN AIR FILTERS — Access to these filters is through<br />

the door marked FILTER SECTION.<br />

UNIT CONTROL BOX — Access to this component is<br />

through the doors marked ELECTRICAL SECTION on the<br />

condenser end of the unit.<br />

GAS HEAT SECTION (48P Only) — Access to the gas heat<br />

section is through the door labeled HEAT SECTION on the

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