Controls, Start-Up, Operation, Service and ... - Climayoreo

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*Available on vertical return and discharge units only. For interpolation purposes only. Outside of operating limits. Table 25 — Component Pressure Drops (in. wg) SIZE 030-050 UNITS COMPONENT 6,000 8,000 10,000 AIRFLOW (cfm) 12,000 14,000 16,000 18,000 20,000 ECONOMIZER 0.06 0.09 0.12 0.16 0.20 0.25 0.30 0.35 FILTERS 30% Pleated (2-in.) Bags With Prefilters 4-in. Filters (field convert) 0.00 0.22 0.02 0.00 0.31 0.05 0.00 0.41 0.06 POWER EXHAUST 0.02 0.03 0.05 0.08 0.11 0.15 0.20 0.25 LOW GAS HEAT (48P2,P3 Units) 0.09 0.18 0.31 0.48 0.68 0.92 1.19 1.50 HIGH GAS HEAT (48P2,P3 Units) — 0.21 0.38 0.60 0.86 1.17 1.53 1.93 LOW GAS HEAT (48P4,P5 Units) 0.24 0.42 0.71 1.09 1.58 2.17 2.86 3.66 HIGH GAS HEAT (48P4,P5 Units) 0.08 0.22 0.46 0.79 1.20 1.71 2.31 3.01 ELECTRIC HEAT* 36 kW 72 kW 108 kW — — — 0.03 0.06 0.12 0.07 0.11 0.18 HYDRONIC COIL 0.07 0.11 0.16 0.22 0.29 0.37 0.46 0.55 HIGH CAP COIL (030) 0.03 0.05 0.07 0.09 0.11 0.14 — — HIGH CAP COIL (040) 0.05 0.08 0.12 0.16 0.21 0.27 0.33 0.40 HIGH CAP COIL (050) 0.03 0.05 0.08 0.11 0.14 0.19 0.23 0.29 Humidi-MiZer® SYSTEM 0.05 0.07 0.09 0.11 0.14 0.17 0.20 0.23 SIZE 055-070 UNITS COMPONENT 10,000 12,000 14,000 16,000 AIRFLOW (cfm) 18,000 20,000 22,000 24,000 26,000 28,000 30,000 ECONOMIZER 0.05 0.07 0.08 0.10 0.12 0.14 0.16 0.19 0.21 0.24 0.26 FILTERS 30% Pleated (2-in.) Bags With Prefilters 4-in. Filters (field convert) 0.00 0.45 0.06 0.00 0.56 0.08 0.01 0.68 0.09 0.01 0.81 0.11 POWER EXHAUST 0.03 0.04 0.05 0.07 0.08 0.10 0.12 0.14 0.17 0.19 0.22 LOW GAS HEAT (48P2,P3 Units) 0.14 0.18 0.22 0.27 0.31 0.36 0.41 0.47 0.52 0.59 0.65 HIGH GAS HEAT (48P2,P3 Units) 0.21 0.26 0.32 0.37 0.43 0.50 0.56 0.63 0.70 0.78 0.86 LOW GAS HEAT (48P4,P5 Units) 0.11 0.14 0.18 0.23 0.27 0.32 0.37 0.42 0.48 0.54 0.60 HIGH GAS HEAT (48P4,P5 Units) 0.19 0.30 0.40 0.51 0.62 0.73 0.85 0.97 1.09 1.21 1.34 ELECTRIC HEAT* 36 kW 72 kW 108 kW — — — — — — 0.07 0.10 0.13 0.09 0.13 0.17 HYDRONIC COIL 0.15 0.20 0.26 0.32 0.39 0.47 0.55 0.64 0.73 0.83 0.94 HIGH CAP COIL (055) 0.05 0.07 0.09 0.12 0.14 0.17 0.21 0.24 0.28 0.32 0.37 HIGH CAP COIL (060,070) 0.03 0.05 0.06 0.08 0.10 0.13 0.15 0.18 0.21 0.25 0.28 Humidi-MiZer® SYSTEM 0.09 0.11 0.14 0.17 0.20 0.23 0.27 0.31 0.35 0.38 0.43 SIZE 075-100 UNITS COMPONENT 15,000 18,000 21,000 24,000 AIRFLOW (cfm) 27,000 30,000 33,000 36,000 39,000 42,000 44,000 ECONOMIZER 0.10 0.12 0.15 0.19 0.22 0.26 0.30 0.34 0.39 0.43 0.47 FILTERS 30% Pleated (2-in.) 65% Pleated (2-in.) 4-in. Filters (field convert) 0.01 0.14 0.10 0.01 0.15 0.13 0.02 0.17 0.16 0.02 0.18 0.19 POWER EXHAUST 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.37 0.43 0.47 LOW GAS HEAT (48P2,P3 Units) 0.24 0.31 0.39 0.47 0.55 0.65 0.75 0.86 0.97 1.09 1.18 HIGH GAS HEAT (48P2,P3 Units) 0.34 0.43 0.53 0.63 0.74 0.86 0.98 1.11 1.24 1.38 1.48 LOW GAS HEAT (48P4,P5 Units) 0.21 0.29 0.37 0.45 0.53 0.61 0.70 0.78 0.87 0.96 1.02 HIGH GAS HEAT (48P4,P5 Units) 0.51 0.70 0.91 1.13 1.37 1.62 1.89 2.17 2.47 2.79 3.01 ELECTRIC HEAT* 108 kW 216 kW 0.05 0.08 0.07 0.12 0.10 0.16 0.13 0.20 HYDRONIC COIL 0.29 0.40 0.52 0.65 0.79 0.94 1.11 1.29 1.47 1.67 1.81 HIGH CAP COIL (075) 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.36 0.41 0.47 0.51 HIGH CAP COIL (090,100) 0.01 0.02 0.03 0.05 0.08 0.10 0.13 0.16 0.20 0.24 0.27 Humidi-MiZer® SYSTEM (075) 0.16 0.20 0.25 0.31 0.37 0.43 0.50 0.58 0.66 0.74 0.80 Humidi-MiZer SYSTEM (090,100) 0.13 0.16 0.20 0.25 0.29 0.35 0.40 0.46 0.52 0.58 0.63 30 0.00 0.52 0.08 0.12 0.18 0.26 0.02 0.94 0.13 0.12 0.16 0.22 0.03 0.19 0.23 0.16 0.26 0.02 1.08 0.15 0.15 0.20 0.26 0.04 0.21 0.27 0.20 0.32 0.01 0.64 0.09 0.18 0.26 0.36 0.03 1.22 0.17‘ 0.18 0.24 0.32 0.05 0.23 0.31 0.24 0.39 0.01 0.76 0.11 0.26 0.36 0.47 0.03 1.38 0.19 0.21 0.29 0.38 0.06 0.25 0.35 0.29 0.46 0.04 — 0.22 0.24 0.34 0.44 0.02 0.89 0.13 0.35 0.47 0.59 0.07 0.27 0.39 0.34 0.54 0.05 — 0.24 0.28 0.39 0.51 0.08 0.29 0.44 0.40 0.63 0.03 1.03 0.15 0.46 0.60 0.73 0.06 — 0.27 0.32 0.45 0.59 0.09 0.31 0.47 0.44 0.69 NOTE: Power exhaust pressure drop does not need to be added to supply fan static pressure on return fan units and on high-capacity power exhaust units.
HIGH-EFFICIENCY MOTORS Nominal Maximum Maximum Amps Rated Bhp BkW Bhp BkW 230 v 380 v 460 v 575 v Efficiency 7.5 5.60 8.7 9.5 6.49 7.09 22.0 — — 15.0 — 12.0 — 10.0 84.1 88.5 10 7.46 10.2 11.8 7.61 8.80 28.0 — — 20.7 — 14.6 — 12.0 89.5 89.5 15 11.19 15.3 18.0 11.41 13.43 43.8 — — 27.0 — 21.9 — 19.0 91.0 91.0 20 14.92 22.4 23.4 16.71 17.46 62.0 — — 37.4 — 28.7 — 23.0 91.0 91.0 25 18.65 28.9 29.4 21.56 21.93 72.0 — — 43.8 — 37.4 — 31.0 91.7 91.7 30 22.38 35.6 34.7 26.56 25.89 95.0 — — — — 48.0 — 36.3 92.4 92.4 40 29.80 42.0 31.30 — — 55.0 — 93.0 LEGEND Bhp — Brake Horsepower BkW — Brake Kilowatts Table 26 — Supply Fan Motor Limitations (Sizes 030-070) NOTES: 1. Extensive motor and electrical testing on the Carrier units has ensured that the full horsepower range of the motor can be utilized with confidence. Using fan motors up to the horsepower ratings shown in the Motor Limitations table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 2. All motors comply with Energy Policy Act (EPACT) Standards effective October 24, 1997. LEGEND Bhp — Brake Horsepower BkW — Brake Kilowatts N/A — Not Available Table 27 — Supply Fan Motor Limitations (Sizes 075-100) HIGH-EFFICIENCY MOTORS Nominal HP BkW Max Bhp Max BkW Max Amps 460 V 575 V Rated Efficiency 30 22.4 34.7 25.9 48.0 36.3 92.4 40 29.8 42.0 31.3 55.0 48.8 93.0 50 37.3 57.5 42.9 71.0 52.8 93.0 60 44.8 69.0 51.5 82.6 60.5 93.6 75 59.5 86.25 64.3 99.5 N/A 94.1 NOTES: 1. Extensive motor and electrical testing on the Carrier units has ensured that the full horsepower range of the motor can be utilized with confidence. Using fan motors up to the horsepower ratings shown in the Motor Limitations table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 2. All motors comply with Energy Policy Act (EPACT) Standards effective October 24, 1997. 31 PREMIUM-EFFICIENCY MOTORS Nominal Maximum Maximum Amps Rated Bhp BkW Bhp BkW 230 v 460 v Efficiency 7.5 5.60 8.7 9.5 6.49 7.09 22.0 — — 12.0 91.7 91.7 10 7.46 10.2 11.8 7.61 8.80 28.0 — — 15.0 91.7 91.7 15 11.19 15.3 18.0 11.41 13.43 43.8 — 21.9 93.0 93.0 20 14.92 22.4 23.4 16.71 17.46 58.2 — — 28.7 93.6 93.6 25 18.65 28.9 29.4 21.56 21.93 73.0 — — 36.3 93.6 93.6 30 22.38 35.6 34.7 26.56 25.89 82.6 — — 41.7 93.6 93.6 40 29.84 42.0 31.33 — 55.0 94.5 PREMIUM-EFFICIENCY MOTORS Nominal HP BkW Max Bhp Max BkW Max Amps 460 V 575 V Rated Efficiency 30 22.4 34.7 25.9 41.7 N/A 93.6 40 29.8 42.0 31.3 55.0 N/A 94.5 50 37.3 57.5 42.9 71.0 N/A 94.5 60 44.8 69.0 51.5 75.0 N/A 95.4 75 59.5 86.25 64.3 95.5 N/A 95.4
Page 1 and 2: Controls, Start-Up, Operation, Serv
Page 3 and 4: WARNING What to do if you smell gas
Page 5 and 6: and the ENTER keys until the desire
Page 7 and 8: START-UP IMPORTANT: Do not attempt
Page 9 and 10: Table 4 — Fan Performance — 48P
Page 15 and 16: AIRFLOW (cfm) Table 10 — Fan Perf
Page 23 and 24: AIRFLOW (Cfm) LEGEND Table 18 — F
Page 29: AIRFLOW (cfm) LEGEND Bhp — Brake
Page 33 and 34: 2. Under the Setpoints menu, set th
Page 35 and 36: would use Period 2 and set days Sat
Page 37 and 38: there is a loss of communication be
Page 39 and 40: and when ON, the control sets a cap
Page 41 and 42: System Mode Test — When the syste
Page 43 and 44: Table 31 — Unit Configuration ITE
Page 45 and 46: SETTING UP THE SYSTEM Machine Contr
Page 47 and 48: High SST Alert Delay Time (H.SST)
Page 49 and 50: Table 36 — Cool/Heat Set Point Of
Page 51 and 52: Table 38 — Run Status Cool Displa
Page 53 and 54: To use Demand Limiting, select the
Page 55 and 56: Size 050, 055, 060 Contactor OFM(s)
Page 57 and 58: Whenever the outdoor ambient temper
Page 59 and 60: Demand Level Low Heat Off Offset (L
Page 61 and 62: Limit Switch Low Temp (SW.L.T) —
Page 63 and 64: STAGE Table 49 — IGC LED Indicato
Page 65 and 66: Table 50 — Static Pressure Contro
Page 67 and 68: Table 53 — Dirty Filter Switch Po
Page 69 and 70: NOTE: If the user wishes to disable
Page 71 and 72: the economizer modulates when attem
Page 73 and 74: P = K * BP.P * (error) I = K * BP.I
Page 75 and 76: its smoke. Closing the economizer (
Page 77 and 78: Table 57 — Indoor Air Quality Con
Page 79 and 80: Table 58 — Humidity Configuration
Page 81 and 82:
The default sensor is the return ai
Page 83 and 84:
TEMPERATURE COMPENSATED START LOGIC
Page 85 and 86:
Sensor Trim Configuration — The T
Page 87 and 88:
SUPPLY FAN VFD CONFIGURATION — Th
Page 89 and 90:
REMOTE SWITCH LOGIC CONFIGURATION (
Page 91 and 92:
Alarms and Alarm History for for an
Page 93 and 94:
Transducer Troubleshooting — The
Page 95 and 96:
Table 75 — 10K Thermistor vs Resi
Page 97 and 98:
TEMP RESISTANCE (F) (Ohms) -25 98,0
Page 99 and 100:
PRESSURE (PSIG) Table 80 — Suctio
Page 101 and 102:
Table 81 — Discharge Pressure Tra
Page 103 and 104:
Table 82 — Auto View of Run Statu
Page 105 and 106:
Table 84 — Cooling Information Di
Page 107 and 108:
equalize compressor oil levels. If
Page 109 and 110:
Table 91 — Alert and Alarm Codes
Page 111 and 112:
T072 (Evaporator Discharge Reset Se
Page 113 and 114:
This alarm will disable mechanical
Page 115 and 116:
This is the reverse of the Pressuri
Page 117 and 118:
117 a48-8408 Fig. 19 — Typical Po
Page 119 and 120:
OD ENTHALPY SWITCH LOW REMOTE OCCUP
Page 121 and 122:
Fig. 23 — Typical Electric Heat U
Page 123 and 124:
123 Fig. 25 — Typical Gas Heat Se
Page 125 and 126:
125 Fig. 27 — Component Arrangeme
Page 127 and 128:
ACCSY — Accessory ACC’Y — Acc
Page 129 and 130:
Table 93 — Rooftop Control Board
Page 131 and 132:
Table 96 — Control Expansion Modu
Page 133 and 134:
LEGEND IAQ — Indoor Air Quality V
Page 135 and 136:
the motor position to be configured
Page 137 and 138:
TIME EWT LWT SETP Run Status Servic
Page 139 and 140:
Fig. 37 — Door Latch Fig. 38 —
Page 141 and 142:
SUPPLY FAN AND POWER EXHAUST MOTOR
Page 143 and 144:
Routine cleaning of coil surfaces i
Page 145 and 146:
Saturated Discharge Temperature (de
Page 147 and 148:
Page 149 and 150:
Page 151 and 152:
Page 153 and 154:
Page 155 and 156:
Page 157 and 158:
Page 159 and 160:
Page 161 and 162:
Page 163 and 164:
Gas System Adjustment (48P Only) GA
Page 165 and 166:
APPENDIX A — LOCAL DISPLAY TABLES
Page 167 and 168:
Page 169 and 170:
Page 171 and 172:
Page 173 and 174:
Page 175 and 176:
Page 177 and 178:
APPENDIX B — CCN TABLES (cont) ST
Page 179 and 180:
APPENDIX B — CCN TABLES (cont) ST
Page 181 and 182:
APPENDIX B — CCN TABLES (cont) SE
Page 183 and 184:
Page 185 and 186:
Page 187 and 188:
APPENDIX B — CCN TABLES (cont) MA
Page 189 and 190:
APPENDIX B — CCN TABLES (cont) MA
Page 191 and 192:
TESTACTC TESTCOOL TESTFANS TESTHEAT
Page 193 and 194:
APPENDIX C — UNIT STAGING TABLES
Page 195 and 196:
* 41 for Supply Fan Motor VFD, 42 f
Page 197 and 198:
Fig. B — VFD Keypad START UP WITH
Page 199 and 200:
Upload All Parameters — To upload
Page 201 and 202:
To replace the main fan for frame s
Page 203 and 204:
ALARM CODE ALARM NAME IN PANEL 2001
Page 205 and 206:
APPENDIX E — MODE SELECTION PROCE
Page 207 and 208:
CONTROLS SET POINT AND CONFIGURATIO
Page 209 and 210:
Page 211 and 212:
Page 213 and 214:
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Controls, Start-Up, Operation, Service and ... - Climayoreo

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