Controls, Start-Up, Operation, Service and ... - Climayoreo

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Building Pressure Sensor (BP.S) — This configuration allows the reading of a building pressure sensor when enabled. This is automatically enabled when BP.CF = 2, 3, 4 or 5. Building Pressure (+/–) Range (BP.R) — This configuration establishes the range in in. wg that a 4 to 20 mA sensor will be scaled to. The control only allows sensors that measure both positive and negative pressure. Building Pressure SETP (BP.SP) — This set point is the building pressure control set point. If the unit is configured for a type of modulating building pressure control, then this is the set point that the control will control to. BP Setpoint Offset (BP.SO) — For building pressure configurations BP.CF=2, 3, and 4, this is the offset below the building pressure set point that the building pressure must fall below to turn off power exhaust control. Power Exhaust on Setp.1 (BP.P1) — When configured for building pressure control type BP.CF = 1 (constant volume two-stage control), the control will turn on the first power exhaust fan when the economizer’s position exceeds this set point. Power Exhaust on Setp.2 (BP.P2) — When configured for building pressure control type BP.CF = 1 (constant volume two-stage control), the control will turn on the second power exhaust fan when the economizer’s position exceeds this set point. VFD/Act. Fire Speed/Pos (BP.FS) — For BP.CF = 2, 3, 4, and 5, this configuration is the VFD speed position override when the control is in the purge and evacuation smoke control modes. VFD/Act. Min Speed/Pos (BP.MN) — For BP.CF = 2, 3, 4, and 5, this configuration is the minimum VFD speed/actuator position during building pressure control. VFD Maximum Speed/Pos (BP.MX) — For BP.CF = 3 and 5, this configuration is the maximum VFD speed during building pressure control. BP 1 Actuator Max Pos. (BP.1M) — For BP.CF = 2, this configuration is the maximum actuator no. 1 position during building pressure control. BP 2 Actuator Max Pos. (BP.2M) — For BP.CF = 2, this configuration is the maximum actuator no. 2 position during building pressure control. BP Hi Cap VFD Clamp Val. (BP.CL) — For BP.CF = 4, this configuration is a limit which creates a deadband which controls the action of the second power exhaust relay. Fan Track Learn Enable (FT.CF) — For BP.CF = 5, this return/exhaust control configuration selects whether the fan tracking algorithm will make corrections over time and add a learned offset to FT.ST. If this configuration is set to No, the unit will try to control the delta cfm value between the supply and return VFDs only based on FT.ST. Fan Track Learn Rate (FT.TM) — For BP.CF = 5, this return/ exhaust control configuration is a timer that affects corrections to the delta cfm operation. The smaller this value, the more often corrections may be made based on building pressure error. This configuration is only valid when FT.CF = Yes. Fan Track Initial DCFM (FT.ST) — For BP.CF = 5, this return/exhaust control configuration is the start point upon which corrections (offset) are made over time when FT.CF = Yes. It is the constant control point for delta cfm control when FT.CF = No. Fan Track Max Clamp (FT.MX) — For BP.CF = 5, this return/exhaust control configuration is the maximum positive delta cfm control value allowed unless outdoor air cfm control is available and then the delta cfm control value would be clamped to the outdoor air cfm value directly (see the Economizer section for a description of outdoor air cfm configuration). 72 Fan Track Max Correction (FT.AD) — For BP.CF = 5, this return/exhaust control configuration is the maximum correction allowed every time a correction is made based on FT.TM. This configuration is only valid when FT.CF = Yes. Fan Track Internal EEPROM (FT.OF) — For BP.CF = 5, this return/exhaust control internal EEPROM value is a learned correction that is stored in non-volatile RAM and adds to the offset when FT.CF = Yes. This value is stored once per day after the first correction. This configuration is only valid when FT.CF = Yes. Fan Track Internal Ram (FT.RM) — For BP.CF = 5, this return/exhaust control internal value is not a configuration but a run time correction that adds to the offset throughout the day when FT.CF = Yes. This value is only valid when FT.CF = Yes. Fan Track Reset Internal (FT.RS) — This option is a one time reset of the internal RAM and internal EEPROM stored offsets. If the system is not set up correctly and the offsets are incorrect, this learned value can be reset. Supply Air Cfm Config (SCF.C) — For BP.CF = 5, this configuration is set at the factory depending on whether an air foil or forward curve supply air fan is being used. This information is then used by the control to determine the correct cfm tables to be used when measuring supply air cfm. Building Pressure Run Rate (BP.TM) — For BP.CF = 2,3,4, and 5, this configuration is the PID run time rate. Building Pressure Proportional Gain (BP.P) — For BP.CF = 2,3,4, and 5, this configuration is the PID Proportional Gain. Building Pressure Integral Gain (BP.I) — For BP.CF = 2,3,4, and 5, this configuration is the PID Integral Gain. Building Pressure Derivative Gain (BP.D) — For BP.CF = 2,3,4, and 5, this configuration is the PID Derivative Gain. BUILDING PRESSURE CONTROL OPERATION ConfigurationBPBP.CF = 1 (Constant Volume 2-Stage Control) — Two exhaust fan relays will be turned on and off based on economizer position to maintain building pressure control. The two trip set points are Configuration BPBP.P1 and ConfigurationBPBP.P2. If the economizer position is greater than or equal to BP.P1, then power exhaust relay 1 is energized, turning on the first stage. A 60-second timer is initialized. If the economizer falls 5% below the BP.P1, then the power exhaust fan relay is turned off. If the economizer position is less than BP.P1 and the 60-second timer has expired, the power exhaust fan relay is turned off. The same logic applies to the second power exhaust fan relay, except the BP.P2 trip point is monitored. If the economizer position is greater than or equal to BP.P2, then power exhaust relay 2 is energized, turning on the second stage. A 60-second timer is initialized. If the economizer is 5% below the BP.P2 the second power exhaust fan relay is turned off. If the economizer is less than BP.P2 and the 60-second timer has expired, the power exhaust fan relay is turned off. ConfigurationBPBP.CF = 2 (Modulating Power Exhaust) — Control is accomplished with two LEN communicating actuators in tandem and one exhaust fan relay. If building pressure (PressuresAIR.PBP) rises above the building pressure set point (BP.SP) and the supply fan is on, building pressure control is initialized. Thereafter, if the supply fan relay goes off or if the building pressure drops below the BP.SP minus the building pressure set point offset (BP.SO) for 5 continuous minutes, building pressure control will be stopped. Any time building pressure control becomes active, the exhaust fan relay turns on, starting the dual exhaust fan motors. After the exhaust fan relay turns on, control is performed with a PID loop where: Error = BP – BP.SP K = 1000 * BP.TM / 60 (normalize the PID control for run rate)
P = K * BP.P * (error) I = K * BP.I * (error) + “I” calculated last time through the PID D = K * BP.D * (error – error computed last time through the PID) Power exhaust control signal (limited between BP.MN and (BP.1M/BP.2M) %) = P + I + D ConfigurationBPBP.CF = 3 (VFD Controlling Exhaust Fan Motors) — The VFD controlling high-capacity power exhaust consists of an exhaust fan VFD (OutputsFANS E.VFD) enabled by one power exhaust relay (OutputsFANS P.E.1). If building pressure (PressuresAIR.PBP) rises above the building pressure set point (BP.SP) and the supply fan is on, then building pressure control is initialized. Thereafter, if the supply fan relay goes off or if the building pressure drops below the BP.SP minus the building pressure set point offset (BP.SO) for 5 continuous minutes, building pressure control will be stopped. The 5-minute timer will continue to re-initialize while the VFD is commanded to a position > 0%. If the building pressure falls below the set point, the VFD will slow down automatically. Any time building pressure control becomes active, the exhaust fan relay turns on which energizes the exhaust fan VFD. Control is performed with a PID loop where: Error = BP – BP.SP K = 1000 * BP.TM/60 (normalize the PID control for run rate) P = K * BP.P * (error) I = K * BP.I * (error) + “I” calculated last time through the PID D = K * BP.D * (error – error computed last time through the PID) *Some configurations are model number dependent. Table 56 — Building Pressure Configuration 73 VFD control signal (clamped between BP.MN and BP.MX%) = P + I + D NOTE: Do not change values of PID set point without approval from Carrier. BP.CF = 4 (High-Capacity Exhaust Control) — Control is accomplished with a VFD and two exhaust fan relays. Highcapacity power exhaust consists of an exhaust fan VFD (OutputsFANSE.VFD) enabled by one power exhaust relay (OutputsFANSP.E.1) and a second power exhaust relay (OutputsFANSP.E.2) which controls a single speed fan which is equal in capacity to the VFD running at full speed. Controlling high-capacity power exhaust differs from normal power exhaust in the following ways: • The integral term is not used. The percentile commanded speed of the VFD is used instead. • A “clamp percent” configuration is added (BP.CL) to create a deadband that will assist the algorithm in controlling the second power exhaust relay. If building pressure (BP) rises above the building pressure set point (BP.SP) and the supply fan is on, building pressure control is initiated. Thereafter if the supply fan relay goes off or if the building pressure drops below the BP.SP minus the building pressure set point offset (BP.SO) for 5 continuous minutes, building pressure control will be stopped. The 5-minute timer will continue to reset while the VFD is commanded to a position > 0%. If the building pressure falls below the set point, the VFD will shut down automatically. Any time building pressure control becomes active, the exhaust fan relay turns on which energizes the exhaust fan VFD. ITEM EXPANSION RANGE UNITS CCN POINT DEFAULT BP BUILDING PRESS. CONFIGS BP.CF Building Press. Config 0 - 5 BLDG_CFG 0* BP.S Building Pressure Sensor Enable/Disable BPSENS Disable* BP.R Bldg. Press. (+/-) Range 0.10 - 0.25 "H2O BP_RANGE 0.25 BP.SP Building Pressure Setp. -0.25 - 0.25 "H2O BPSP 0.05 BP.SO BP Setpoint Offset 0 - 0.5 "H2O BPSO 0.05 BP.P1 Power Exhaust On Setp.1 0 - 100 % PES1 25 BP.P2 Power Exhaust On Setp.2 0 - 100 % PES2 75 B.V.A VFD/ACTUATOR CONFIG BP.FS VFD/Act. Fire Speed/Pos. 0 - 100 % BLDGPFSO 100 BP.MN VFD/Act. Min.Speed/Pos. 0 - 50 % BLDGPMIN 10 BP.MX VFD Maximum Speed 50 - 100 % BLDGPMAX 100 BP.1M BP 1 Actuator Max Pos. 85 - 100 % BP1SETMX 100 BP.2M BP 2 Actuator Max Pos. 85 - 100 % BP2SETMX 100 BP.CL BP Hi Cap VFD Clamp Val. 5 - 25 % BLDGCLMP 10 FAN.T FAN TRACKING CONFIG FT.CF Fan Track Learn Enable Yes/No DCFM_CFG No FT.TM Fan Track Learn Rate 5-60 min DCFMRATE 15 FT.ST Fan Track Initial DCFM -20000 - 20000 CFM DCFMSTRT 2000 FT.MX Fan Track Max Clamp 0 - 20000 CFM DCFM_MAX 4000 FT.AD Fan Track Max Correction 0 -20000 CFM DCFM_ADJ 1000 FT.OF Fan Track Internl EEPROM -20000 - 20000 CFM DCFM_OFF 0 FT.RM Fan Track Internal RAM -20000 - 20000 CFM DCFM_RAM 0 FT.RS Fan Track Reset Internal Yes/No DCFMRSET No SCF.C Supply Air CFM Config 1 - 2 SCFM_CFG 1 B.PID BLDG.PRESS.PID CONFIGS BP.TM Bldg.Pres.PID Run Rate 5 - 120 sec BPIDRATE 10 BP.P Bldg.Press. Prop. Gain 0 - 5 BLDGP_PG 0.5 BP.I Bldg.Press. Integ. Gain 0 - 2 BLDGP_IG 0.5 BP.D Bldg.Press. Deriv. Gain 0 - 5 BLDGP_DG 0.3 ACT.C BLDG.PRES. ACTUATOR CFGS BP.1 BLDG.PRES. ACT.1 CONFIGS SN.1 BP 1 Serial Number 1 0 - 9999 BP_1_SN1 0 SN.2 BP 1 Serial Number 2 0 - 6 BP_1_SN2 0 SN.3 BP 1 Serial Number 3 0 - 9999 BP_1_SN3 0 SN.4 BP 1 Serial Number 4 0 - 254 BP_1_SN4 0 C.A.LM BP1 Cntrl Angle Lo Limit 0-90 BP1_CALM 35 BP.2 BLDG.PRES. ACT.2 CONFIGS SN.1 BP 2 Serial Number 1 0 - 9999 BP_2_SN1 0 SN.2 BP 2 Serial Number 2 0 - 6 BP_2_SN2 0 SN.3 BP 2 Serial Number 3 0 - 9999 BP_2_SN3 0 SN.4 BP 2 Serial Number 4 0 - 254 BP_2_SN4 0 C.A.LM BP2 Cntrl Angle Lo Limit 0-90 BP2_CALM 35
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Controls, Start-Up, Operation, Serv
Page 3 and 4:
WARNING What to do if you smell gas
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and the ENTER keys until the desire
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START-UP IMPORTANT: Do not attempt
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Table 4 — Fan Performance — 48P
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AIRFLOW (cfm) Table 10 — Fan Perf
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Page 21 and 22: AIRFLOW (cfm) Table 16 — Fan Perf
Page 23 and 24: AIRFLOW (Cfm) LEGEND Table 18 — F
Page 29 and 30: AIRFLOW (cfm) LEGEND Bhp — Brake
Page 31 and 32: HIGH-EFFICIENCY MOTORS Nominal Maxi
Page 33 and 34: 2. Under the Setpoints menu, set th
Page 35 and 36: would use Period 2 and set days Sat
Page 37 and 38: there is a loss of communication be
Page 39 and 40: and when ON, the control sets a cap
Page 41 and 42: System Mode Test — When the syste
Page 43 and 44: Table 31 — Unit Configuration ITE
Page 45 and 46: SETTING UP THE SYSTEM Machine Contr
Page 47 and 48: High SST Alert Delay Time (H.SST)
Page 49 and 50: Table 36 — Cool/Heat Set Point Of
Page 51 and 52: Table 38 — Run Status Cool Displa
Page 53 and 54: To use Demand Limiting, select the
Page 55 and 56: Size 050, 055, 060 Contactor OFM(s)
Page 57 and 58: Whenever the outdoor ambient temper
Page 59 and 60: Demand Level Low Heat Off Offset (L
Page 61 and 62: Limit Switch Low Temp (SW.L.T) —
Page 63 and 64: STAGE Table 49 — IGC LED Indicato
Page 65 and 66: Table 50 — Static Pressure Contro
Page 67 and 68: Table 53 — Dirty Filter Switch Po
Page 69 and 70: NOTE: If the user wishes to disable
Page 71: the economizer modulates when attem
Page 75 and 76: its smoke. Closing the economizer (
Page 77 and 78: Table 57 — Indoor Air Quality Con
Page 79 and 80: Table 58 — Humidity Configuration
Page 81 and 82: The default sensor is the return ai
Page 83 and 84: TEMPERATURE COMPENSATED START LOGIC
Page 85 and 86: Sensor Trim Configuration — The T
Page 87 and 88: SUPPLY FAN VFD CONFIGURATION — Th
Page 89 and 90: REMOTE SWITCH LOGIC CONFIGURATION (
Page 91 and 92: Alarms and Alarm History for for an
Page 93 and 94: Transducer Troubleshooting — The
Page 95 and 96: Table 75 — 10K Thermistor vs Resi
Page 97 and 98: TEMP RESISTANCE (F) (Ohms) -25 98,0
Page 99 and 100: PRESSURE (PSIG) Table 80 — Suctio
Page 101 and 102: Table 81 — Discharge Pressure Tra
Page 103 and 104: Table 82 — Auto View of Run Statu
Page 105 and 106: Table 84 — Cooling Information Di
Page 107 and 108: equalize compressor oil levels. If
Page 109 and 110: Table 91 — Alert and Alarm Codes
Page 111 and 112: T072 (Evaporator Discharge Reset Se
Page 113 and 114: This alarm will disable mechanical
Page 115 and 116: This is the reverse of the Pressuri
Page 117 and 118: 117 a48-8408 Fig. 19 — Typical Po
Page 119 and 120: OD ENTHALPY SWITCH LOW REMOTE OCCUP
Page 121 and 122: Fig. 23 — Typical Electric Heat U
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123 Fig. 25 — Typical Gas Heat Se
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125 Fig. 27 — Component Arrangeme
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ACCSY — Accessory ACC’Y — Acc
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Table 93 — Rooftop Control Board
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Table 96 — Control Expansion Modu
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LEGEND IAQ — Indoor Air Quality V
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the motor position to be configured
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TIME EWT LWT SETP Run Status Servic
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Fig. 37 — Door Latch Fig. 38 —
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SUPPLY FAN AND POWER EXHAUST MOTOR
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Routine cleaning of coil surfaces i
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Saturated Discharge Temperature (de
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Gas System Adjustment (48P Only) GA
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APPENDIX A — LOCAL DISPLAY TABLES
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APPENDIX B — CCN TABLES (cont) ST
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APPENDIX B — CCN TABLES (cont) ST
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APPENDIX B — CCN TABLES (cont) SE
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APPENDIX B — CCN TABLES (cont) MA
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APPENDIX B — CCN TABLES (cont) MA
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TESTACTC TESTCOOL TESTFANS TESTHEAT
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APPENDIX C — UNIT STAGING TABLES
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* 41 for Supply Fan Motor VFD, 42 f
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Fig. B — VFD Keypad START UP WITH
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Upload All Parameters — To upload
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To replace the main fan for frame s
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ALARM CODE ALARM NAME IN PANEL 2001
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APPENDIX E — MODE SELECTION PROCE
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CONTROLS SET POINT AND CONFIGURATIO
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