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Controls, Start-Up, Operation, Service and ... - Climayoreo

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Table 73 — Gas Heating <strong>Service</strong> Analysis<br />

PROBLEM CAUSE REMEDY<br />

Burners Will Not Ignite. Active alarm. Check active alarms using ComfortLink scrolling<br />

marquee.<br />

No power to unit. Check power supply, fuses, wiring, <strong>and</strong> circuit breakers.<br />

No power to IGC (Integrated Gas Control). Check fuses <strong>and</strong> plugs.<br />

Heaters off due to time guard to prevent short<br />

cycling.<br />

Check using ComfortLink scrolling marquee.<br />

Thermostat or occupancy schedule set point not<br />

calling for Cooling.<br />

Check using ComfortLink scrolling marquee.<br />

No gas at main burners. Check gas line for air <strong>and</strong> purge as necessary. After purging<br />

gas line of air, allow gas to dissipate for at least 5 minutes<br />

before attempting to re-light unit.<br />

Water in gas line. Drain water <strong>and</strong> install drip.<br />

Inadequate Heating. Dirty air filters. Replace air filters.<br />

Gas input too low. Check gas pressure at manifold. Refer to gas valve adjustment<br />

in Installation, <strong>Start</strong>-up, <strong>and</strong> <strong>Service</strong> Manual.<br />

Thermostat or occupancy schedule set point only<br />

calling for W1.<br />

Allow time for W2 to energize.<br />

Unit undersized for load. Decrease load or increase of size of unit.<br />

Restricted airflow. Remove restriction.<br />

Too much outdoor air. Check economizer position <strong>and</strong> configuration. Adjust minimum<br />

position using ComfortLink scrolling marquee.<br />

Limit switch cycles main burners. Check rotation of blower, thermostat heat anticipator settings,<br />

<strong>and</strong> temperature rise of unit. Adjust as needed.<br />

Poor Flame Characteristics. Incomplete combustion (lack of combustion air)<br />

results in: Aldehyde odors, CO, sooting flame, or<br />

floating flame.<br />

Table 74 — Electric Heat <strong>Service</strong> Analysis<br />

94<br />

Check all screws around flue outlets <strong>and</strong> burner compartment.<br />

Tighten as necessary.<br />

Cracked heat exchanger, replace.<br />

Unit is over-fired, reduce input. Adjust gas line or manifold<br />

pressure.<br />

Check vent for restriction. Clean as necessary.<br />

Check orifice to burner alignment.<br />

Burners Will Not Turn Off. Unit is in Minimum on-time. Check using ComfortLink scrolling marquee.<br />

Unit running in <strong>Service</strong> Test Mode. Check using ComfortLink scrolling marquee.<br />

PROBLEM CAUSE REMEDY<br />

No Heat. Power failure. Call power company.<br />

Fuse blown or circuit breaker tripped. Check CB1,<br />

CB2, <strong>and</strong> CB3.<br />

Replace fuse or reset circuit breaker.<br />

Thermostat occupancy schedule set point not calling<br />

for Heating.<br />

Check using ComfortLink scrolling marquee.<br />

No 24 vac at primary contactor. Check transformer <strong>and</strong> circuit breaker.<br />

No power (high voltage) to L2 of primary contactor. Check safety switches “one-shot” backup <strong>and</strong> auto limit.<br />

Bad electrical elements. Power off unit <strong>and</strong> remove high voltage wires. Check resistance<br />

of heater, replace if open.

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