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1996 Swinburne Higher Education Handbook

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MM225 Solid Mechanics 1<br />

10 credit points 4 hours per week Hawthorn<br />

Assessment: examination and laboratory<br />

A second year subject in the Bachelor of Engineering<br />

(Manufacturing) and (Mechanical)<br />

0 bjectives<br />

To develop the ability to synthesise and solve problems<br />

involving force equilibrium, deformation and stressing of<br />

machine components and structures.<br />

Content<br />

Review of axial, bending, shear and torsion actions in two<br />

and three dimensional frames and machines.<br />

Analysis of stresses in plane frames.<br />

Analysis of stresses in machines.<br />

Review of beam theory. Combined bending and direct<br />

stress. Composite and curved beams (simple treatment).<br />

Limitations of simple bending theory.<br />

Buckling and instability: Short, intermediate and long<br />

columns and struts with and without eccentric loading.<br />

Euler's theory, Rankine theory, secant formula, eccentric<br />

loading, buckling control.<br />

Elastic strain energy for shear, bending and torsion.<br />

Generalised form of strain energy equation. Impact loading.<br />

Castigliano's theorem for deflection.<br />

Strain energy, Castigliano's theorem for statically<br />

indeterminate structures, principle of stationary total<br />

potential energy, Rayleigh-Ritz method.<br />

Plane stress and strain: Transformations, principal stresses<br />

and strains, maximum shear stresses and strains,<br />

orientations, Mohr's circle, simple 3D cases.<br />

Stress-strain relationship (Hooke's law). Volumetric strain.<br />

Relationship between elastic constants, E,G K and v.<br />

Failure theories: Maximum shear stress (Tresca) maximum<br />

principal stress (Rankine) and maximum shear strain energy<br />

won Mises)<br />

Combined loading: Strain gauge and rosettes, beams, shafts,<br />

C frames and thin pressure vessels.<br />

Laboratory Experiments<br />

Combined Bending and Torsion. Mohr's Circle. Straight<br />

and Curved Beams. Frame deflection.<br />

Recommended reading<br />

Higdon et al, Mechanics of Materials, 4th edn, Wiley, 1985<br />

Beer, F.P. and Johnston E.R., Mechanics of Materials, S1 Metric<br />

edn, McGraw-Hill, 1985<br />

Benham, P.P. and Crawford, R.J., Mechanics ofEnginePring<br />

Materials, Longrnan, 1987<br />

Fletcher, D.Q. Mechanics of Materials, Holt-Saunders, 1985<br />

Popov, E.P., Mechanics of Materials, Prentice-Hdl, 1978<br />

MM235 Engineering Materials<br />

10 credit points 4.5 hours per week Hawthorn<br />

Assessment: examination and laboratory<br />

0 b jectives<br />

To provide students with an understanding of the<br />

essential properties of the major classes of materials by<br />

explaining their microstructure/property relationships.<br />

To provide students with an understanding of the<br />

principles of Materials selection based on materials<br />

properties and failure analysis.<br />

To develop communication skills by formal reporting of<br />

experiments carried out in the laboratory.<br />

Content<br />

Metals: Ferrous<br />

Major categories of steeldcast irons and applications<br />

Microstructural phase constituents and property<br />

relationships.<br />

Phase diagram for Fe-Fe3C. Isothermal transformation<br />

diagrams. Cooling curves. Thermal processing. Corburring<br />

and Nitriding. Welding of steels.Materia1 selection for steels.<br />

Metals: Non-ferrous<br />

Aluminium alloys, cast and wrought, copper-based alloys,<br />

high temperature alloys, phase diagrams, microstructure/<br />

properties.<br />

Materials selection.<br />

Plastics and composites<br />

Addition and condensation polymerisation, stereoisomeric<br />

forms. Crystalline and amorphous Microstructures, physical<br />

properties<br />

TTT diagrams: polymer additives<br />

Adhesive joining. Composite. Composites: nature of<br />

composite materials, strength, isostress, isostrain<br />

Failure of Materials<br />

Energy processes involved in fast fracture, toughness of<br />

materials as a design parameter.<br />

Fracture toughness with KJC. Effect of geometry.<br />

Fatigue. Miner's rule. Paris law applied to simple structures.<br />

Environmental failures of polymers: W deterioration,<br />

oxidation, solvent attack of plastics. Corrosion of materials.<br />

Friction and wear<br />

Ceramics<br />

Processing of ceramic products.<br />

Ceramic structures, AX. Phase diagrams<br />

Mechanical properties.<br />

Laboratory . Experiments<br />

Environmental stress cracking steel. Fatigue. Polymer<br />

Processing.<br />

Recommended reading<br />

Callister, W.D.Jr., Matmials Science and Engineering, 3rd edn,<br />

Wiley, 1994<br />

Ashby, M. and Jones, D.R.H., Engineming Matplials, Pergamon<br />

Oxford, Vol. 1, 1986 and Vol. 2, 1988

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