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NATIONAL ALUMINIUM COMPANY LIMITED - Rites

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e prepared in Auto Cad (latest version). The aanalysis<br />

nalysis shall be done by using STADD PRO /<br />

ANSYS / STRAPP (latest version). However design may be carried out by manually, using<br />

computer worksheets or by using suitable software programmes, as mutually agreed by<br />

Employer/RITES. Final calculations and dr drawings awings shall be submitted in Compact Disc (CD) (2<br />

Sets<br />

3.4 Civil Task drawings indicating various equipment loading and supporting arrangement and<br />

floor loads shall be submitted along with design calculations. Soft copies of all STAAD input<br />

files shall be submitted along with the design calculations for all revisions<br />

3.5 Consolidated B.O.Q. for major items of all Architectural, Civil and Structural works shall be<br />

submitted structure wise and area wise for Employer’s record. However each drawing shall<br />

indicate te approximate quantity of structure (Sectionwise) Concrete (Grade wise) and<br />

reinforcement Diameterwise.)<br />

3.6 Structural steel fabrication drawings to be prepared by the contractor will not be approved<br />

by the Employer/RITES. However, the Contractor for Emp Employer’s loyer’s reference shall submit all<br />

fabrication drawings. Copy of detailed bar bending schedule as prepared by contractor shall<br />

also be submitted to the Engineering and also to Engineer in charge for the reference<br />

3.7 Approval of construction drawings prep prepared ared by the contractor shall not relieve the<br />

Contractor of his responsibility regarding the adequacy of design and correctness of the<br />

drawing.<br />

4.0 WORK DESCRIPTION.<br />

It includes the Civil, Structural and Architectural works related mainly to the following areas<br />

(but not limited to):<br />

4.1 Wagon Tippler Hopper, Machinery Hatches and Underground Tunnel<br />

Wagon Tippler hopper and machinery hatches shall consist of underground portion, which<br />

shall be of R. C. C., and above ground portion, which shall be of structural steel shed covered<br />

with Aluminium Industrial troughed sheets. It essentially consists of R. C. C. frames with R. C.<br />

C. wall panels on the sides and R. C. C. raft at the bottom, fixed to the frames. The top beam<br />

of the R. C. C. frame supports the rail supporting beams and the hopper. Minimum thickness<br />

of R. C. C. raft at bottom shall be 600 mm. Minimum thickness of RCC side walls shall be 600<br />

mm at bottom and 300 mm at top.<br />

No columns shall be provided inside the Machinery Hatches.<br />

The vertical and inclined portion of coal hopper shall be provided with 50 mm thick guniting<br />

(shotcreting). Details of shotcreting have been given elsewhere in this specification<br />

Expansion joints shall be provided at a maximum distance of 40m unless otherw otherwise<br />

instructed. 600 mm wide water stop fabricated with 22G copper plate with bitumen board<br />

fillers and polysulphide sealing compound as specified elsewhere shall be used as expansion<br />

joint material. Floor shall be provided with cross slope not flatter than 1 in 50 towards side<br />

drains. Side drains shall be sloped towards sump where sump pumps as specified elsewhere,<br />

shall be provided. The slope of side drains shall not be flatter than 1 in 400. Arrangement<br />

shall be made for disposal of water right up to the discharge point. Side drains and sump<br />

shall have removable type steel grating cover. Gratings shall be galvanized to grade 610<br />

gm/m.2 Water proofing / Damp proofing of under ground portion of hopper and machinery<br />

hatches, tunnels, underground (i. e. baseme basement) nt) portion of transfer houses shall be done by<br />

providing the following treatments: Chemical injection grouting for inner faces (details as<br />

specified elsewhere). Polymer modified cementitious coating on earth side face as per the<br />

following :<br />

1). On the outer ter surface of walls, frames and roof slabs coming in contact with earth,<br />

polymer modified cementitious coating in two layers as specified and as per manufacturer’s<br />

specifications shall be provided directly on the concrete surface.<br />

(2.) 50 mm thick P. C. C. (1 : 2 : 4 with 10 mm nominal size stone aggregates) shall be<br />

provided under the raft i.e. over the lean concrete, followed by polymer modified<br />

Technical Specification:Sec-7, Civil<br />

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