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Please note - Swinburne University of Technology

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~ ~ 6 1 Automation 4 and Machining<br />

No. <strong>of</strong> hours per week: two hours<br />

Assessment: examination and assignments<br />

Subject aims and description<br />

This subject aims to develop an understanding <strong>of</strong> machining<br />

technology and conventional automation and also the<br />

relationships between these technologies and advanced<br />

manufacturing technology.<br />

Rationales for automation. Review <strong>of</strong> conventional automation<br />

in machining.<br />

Approaches to conventional automation - pneumatic,<br />

hydraulic, electric, electronic, hybrid systems.<br />

Machining technology: Machine costs and time estimates,<br />

economics <strong>of</strong> machining, including computer techniques: tool<br />

life, effects <strong>of</strong> parameters including depth, feed, cutting force,<br />

tool geometry, temperature, cutting fluids; single and multiple<br />

cuts. Establishing cutting conditions and work holding<br />

locations.<br />

References<br />

Arrnarego, E.J.A. and Brown, R.H. The Machining <strong>of</strong> Metals.<br />

Englewood Cliffs, N.J., Prentice Hall, 1969<br />

Boothroyd, G. Fundamentals <strong>of</strong> Metal Machining. London, Edward<br />

Arnold, 1965<br />

Groover, M.P. Automation, Production Systems, and Computer<br />

Integrated Manufacturinq. 2nd edn, Englewood Cliffs, N.J., Prentice<br />

~ ~ 6 1 Manufacturing 5<br />

Automation<br />

No. <strong>of</strong> hours per week: two hours<br />

Assessment: examination, assignments and<br />

laboratory reports<br />

Subject aims and description<br />

This subject aims to develop an understanding <strong>of</strong> aspects <strong>of</strong><br />

numerical control and its relationships with other advanced<br />

manufacturing technologies.<br />

Numerical control - comparisons with conventional<br />

automatics in machining. Types <strong>of</strong> control - NC, CNC, DNC,<br />

DDNC. Open and closed loop systems. Adaptive control.<br />

Multiple axis machine systems, pr<strong>of</strong>ile cutting, applications in<br />

various industry types.<br />

NC part programming. Manual part programming methods,<br />

computer assisted part programming. Postprocessors. The APT<br />

language.<br />

Economics <strong>of</strong> NC.<br />

Introduction to automated assembly.<br />

Laboratoiy sessions: NC milling, NC turning, CATINNC<br />

programming, postprocessing and link.<br />

Textbook<br />

Groover, M.P. Automation, Production Systems, and Computer<br />

lntegrated Manufacturing. 2nd edn, Englewood Cliffs, N.J., Prentice-<br />

Hall. 1987<br />

~ ~ 6 1Manufacturing 6<br />

Automation<br />

No. <strong>of</strong> hours per week: two hours<br />

Assessment: examination, assignments and<br />

laboratory reports<br />

Subject aims and description<br />

The subject is intended to provide an understanding <strong>of</strong> the use<br />

<strong>of</strong> automation and expert systems in manufacturing.<br />

Flow lines and flow line balancing: transfer mechanisms,<br />

analysis <strong>of</strong> flow lines, flow line balancing, computer<br />

simulation <strong>of</strong> flow lines.<br />

Flexible automation: programmable logic controllers (PLC),<br />

robots and their applications, automated guided vehicles<br />

(AGV). Automated warehousing.<br />

Automated inspection systems - coordinate measurement<br />

machines (CMM).<br />

Expert and knowledge based systems: discussion <strong>of</strong> relevance<br />

and characteristics <strong>of</strong> expertlknowledge based systems.<br />

Laboratory: practical work relating to programming coordinate<br />

measurement machines (CMM). .-. ~roaramrnable - loaic -<br />

controllers (PLC) and industrial robots.<br />

References<br />

Groover, M.P. Automation, Production Systems and Computer<br />

lntegrated Manufacturing. 2nd edn, Englewood Cliffs, Prentice Hall,<br />

1987<br />

Malcolm, D.R. Robotics: An Introduction. 2nd edn, Boston, Mass., PWS<br />

Kent Publishing Co., 1988<br />

Further references will be supplied by the lecturer.<br />

~ ~ 6 1Introduction 7<br />

to Computer<br />

Integrated Manufacture<br />

No. <strong>of</strong> hours per week: two hours<br />

Assessment: assignments and examination<br />

Subject aims and description<br />

This subject aims to provide the student with an appreciation<br />

<strong>of</strong> the breadth <strong>of</strong> computer integrated manufacturing - as<br />

such, it establishes the context for all other subjects taken in<br />

completing the course.<br />

Computer aided design (CAD): application <strong>of</strong> computers in<br />

engineering design.<br />

Computer aided manufacture (CAM): the role <strong>of</strong> numerical<br />

control (NC) in CAM, CNC, DNC, manufacturing planning and<br />

control systems - MRP, MRPII, CAPP and shop floor control<br />

systems.<br />

Group technology and flexible manufacturing: application <strong>of</strong><br />

group technology in cellular type flexible manufacturing,<br />

definition <strong>of</strong> flexible manufacturing systems (FMS) and<br />

discussion <strong>of</strong> various aspects <strong>of</strong> flexibility.<br />

Computer integrated manufacturing (CIM): definitions,<br />

integration <strong>of</strong> elements <strong>of</strong> CIM via common data bases, data<br />

base management systems, relationship between FMS and<br />

CIM.<br />

Reference<br />

Groover, M.P. Automation, Production Systems, and Computer<br />

lntegrated Manufacturing. 2nd edn, Englewood Cliffs, N.J., Prentice<br />

Hall, 1987<br />

I

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