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Series editors' preface - Wood Tools

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Table 10.4 Moulding and casting materials<br />

Material Use Temperature Chemical Health and Dimensional Permanence Cost Notes<br />

effects effects safety change<br />

Alginates<br />

Animal glue<br />

(gelatine)<br />

Hot melt PVC<br />

Non-hardening<br />

clay Plasticene,<br />

Plastilene<br />

PVC gels<br />

Silicone rubber<br />

Water clay<br />

Plaster<br />

Waxes<br />

Epoxies<br />

Polyesters<br />

M<br />

M<br />

M<br />

M<br />

M<br />

M<br />

M<br />

M, C<br />

M, C<br />

C<br />

C<br />

Gel/liquefy at low<br />

temperatures<br />

c.40 °C<br />

Used warm. May<br />

form chill wrinkles<br />

Used at 120–170 °C<br />

Soften markedly as<br />

temperature<br />

increases<br />

Used at room<br />

temperature but can<br />

be oven-hardened<br />

c.130 °C<br />

Variable – some<br />

exothermic, some<br />

with high<br />

temperature<br />

resistance<br />

Very high<br />

temperature<br />

resistance when dry<br />

Exothermic<br />

Used hot,<br />

temperature<br />

dependent on type<br />

of wax used<br />

Exothermic cure<br />

Exothermic cure<br />

High water<br />

content<br />

Moist during<br />

application and<br />

use<br />

Avoid contact with<br />

metals<br />

May contain<br />

sulphur; avoid<br />

metals, Si rubber<br />

None apparent<br />

Sulphur inhibits<br />

cure. Acetic acid<br />

may be produced<br />

Moist during<br />

application; inert<br />

when dry<br />

Moisture evolved<br />

during setting;<br />

inert when dry<br />

Mostly inert,<br />

especially<br />

microcrystalline<br />

types<br />

Cure inhibited by<br />

some metallic<br />

pigments, e.g.<br />

cobalt<br />

Non-toxic<br />

Non-toxic, safe<br />

in use<br />

Burns, toxic<br />

gases<br />

None<br />

Toxic fumes.<br />

Skin absorption<br />

of vinyl<br />

monomer<br />

Catalyst<br />

components are<br />

toxic, harmful or<br />

irritant and may<br />

cause burns in<br />

contact with skin<br />

Non-toxic, safe<br />

in use<br />

Burns, dust<br />

Fire hazard,<br />

burns<br />

Toxic<br />

Toxic by<br />

inhalation,<br />

ingestion and<br />

skin contact.<br />

Catalyst can<br />

cause blindness<br />

None on<br />

gelling<br />

Little initial<br />

shrinkage<br />

Some<br />

shrinkage<br />

None<br />

< 1% on<br />

hardening<br />

Less than 0.6%<br />

shrinkage on<br />

cure<br />

10–20% on<br />

drying<br />

Expands by up<br />

to 1% on<br />

hardening<br />

Slight to<br />

moderate<br />

shrinkage on<br />

drying<br />

Less than 0.5%<br />

12% shrinkage,<br />

reduced with<br />

filler coat<br />

Very low –<br />

shrink and<br />

warp on<br />

drying<br />

Low – shrink<br />

as they dry<br />

Moderate to<br />

good<br />

Poor<br />

Good<br />

High<br />

Green clay is<br />

fragile<br />

Very good<br />

Very good if<br />

kept cool<br />

Good when<br />

cured<br />

Moderate<br />

Low<br />

Moderate<br />

Low to<br />

moderate<br />

Moderate<br />

to high<br />

Very high<br />

Very low<br />

Low<br />

Moderate<br />

High<br />

Often used for life moulding<br />

and architectural details; gives<br />

excellent detail but often<br />

requires a secondary plaster<br />

mould<br />

Has been used on sculptures<br />

that are to be cast in bronze<br />

Good for squeeze<br />

impressions<br />

Release agent should be used<br />

between mould/object and<br />

may be necessary between<br />

mould/cast. RTV (room<br />

temperature vulcanizing) are<br />

cold cure; additives allow<br />

thixotropic non-drip mixtures<br />

to be formulated<br />

Good release from oiled<br />

surfaces, wet water clay;<br />

plaster should be soaked in<br />

hot water before use<br />

Release agent essential<br />

Release agent essential

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