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Please note - Swinburne University of Technology

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Dies and fixtures design: lolating, clamping and other<br />

elements design. Dimensional analysis: calculation <strong>of</strong> locating<br />

errors.<br />

Kinematics <strong>of</strong> non uniform motion: theory and practice -<br />

design <strong>of</strong> cams and cam followers, linkages design.<br />

Automation <strong>of</strong> production: logic circuits, pneumatic circuits<br />

and electropneumatic circuits design. Circuits design with<br />

P.L.C.S., hydraulics, introduction to robotics.<br />

Major project: automation <strong>of</strong> manual tasks. Thirteen weeks'<br />

duration.<br />

Textbook<br />

Shigley, J.E. Mechanical Engineering Design. 1st Metric ed, New York:<br />

McGraw-Hill, 1986<br />

References<br />

American Society for Metals, Metals Handbook, Vol. 1. Properties and<br />

Selection <strong>of</strong> Metals. Vol. 4, Heat Treating 9th ed, Metals Park, Ohio,<br />

American Society for Metals, 1978<br />

American Society <strong>of</strong> Tool and Manufacturing Engineers (ASTME), Tool<br />

Engineers Handbook. 3rd ed, New York: McGraw Hill, 1976<br />

American Society <strong>of</strong> Tool and Manufacturing Engineers (ASTME),<br />

Manufacturing Planning and Estimating Handbook. New York:<br />

McGraw Hill. 1963<br />

American Society <strong>of</strong> Tool and Manufacturing Engineers (ASTME),<br />

Handbook <strong>of</strong> Jig and Fixture Design. 2nd ed, Dearborn, Mich.:<br />

Society <strong>of</strong> Manufacture, (Rev. ed, <strong>of</strong> Handbook <strong>of</strong> Fixture Design).<br />

1989<br />

MM351 Design for Industry<br />

No. <strong>of</strong> hours per week: four hours<br />

A third year subject in the degree <strong>of</strong> Bachelor <strong>of</strong><br />

Engineering (Mechanical).<br />

Subject aims and description<br />

This subject is designed to develop students in design<br />

aspects <strong>of</strong> common industrial systems and to consolidate<br />

their first industrial experience into the design process.<br />

Assessment will be by projects and assignments on these<br />

topics:<br />

Design process: advanced aspects <strong>of</strong> decision-making<br />

strategies within Australian industy Further consideration <strong>of</strong><br />

n techniques applicable to divergent idea generation and<br />

P<br />

n convergent solution selection processes.<br />

L<br />

r" Mechanical transmission systerns: hierarchy <strong>of</strong> useful<br />

mechanical power transmission systems for fixed and variable<br />

;r speed ratios. Design <strong>of</strong> spur and helical gear systems. Force<br />

. analysis and stresses under dynamic loading conditions.<br />

3 n, Losses and heat dissipation. Consideration <strong>of</strong> fatigue<br />

. strength and surface durability. Practical design aspects for<br />

a shafts, bearings, pinions, wheels and housings. Machine<br />

bases and foundations.<br />

Fluid power systems: design characteristics <strong>of</strong> hydraulic and<br />

pneumatic systems. Symbols for circuit components and<br />

functions. Linear actuators, pumps and motors. Control<br />

valving for pressure, directional and flow control. Open loop<br />

system analysis, including frictional losses. Pressure and flow<br />

variations during fluid system cycles.<br />

Pressure vessel design: introduction to AS1 2 10 Unfired<br />

Pressure Vessels. Design aspects <strong>of</strong> available materials, vessel<br />

features, cylindrical shells, dished ends and quick-actuation<br />

closures. Inspection openings and bolted connections with<br />

gaskets. Computations for pressure vessels and submission to<br />

local regulatory authorities.<br />

References<br />

Dieter, G.E. Engineering Design - First Metric Edition. New York:<br />

McGraw-Hill, 1986<br />

Rohner, I? Industrial Hydraulic Control. 3rd ed, Melbourne: A.E. Press,<br />

1988<br />

SAA HB6-1989. Design Standards for Mech. Eng. Students. Nth.<br />

Sydney: Standards Assoc. <strong>of</strong> Australla, 1988<br />

Sh~gley, J.E. Mechanical Engineering Design: Metric Edirion. New<br />

York: McGraw-Hill, 1986<br />

MM360 Ergonomics<br />

No. <strong>of</strong> hours per week: three hours<br />

A third year subject in the degree <strong>of</strong> Bachelor <strong>of</strong><br />

Engineering (Mechanical).<br />

Subject aims and description<br />

This subject is a continuation <strong>of</strong> MM260 and expands on<br />

the material introduced in the second year subject.<br />

Ergonomics systems concepts: ergonomic systems modelling,<br />

approaches to problem analysis and design synthesis. Human<br />

body: functional anatomy: human skeletal and muscular<br />

system <strong>of</strong> hand-arm-shoulder and spinal structures; structure<br />

<strong>of</strong> eye. vision characteristics and limitations; structure <strong>of</strong> ear,<br />

hearing characteristics and limitations, influence <strong>of</strong> noise.<br />

Biomechanics <strong>of</strong> work tasks: application to lifting, pulling,<br />

pushing tasks. Engineering and psychology: quantification <strong>of</strong><br />

human information processing to perception, cognition and<br />

motor tasks. Vigilance and attention: signal detection theory,<br />

reaction time, decision making; strategies, concepts <strong>of</strong> utility,<br />

subjective probability and expected values. Physical<br />

environmental factors. Thermal stress: measurement indices,<br />

alleviation and control techniques. Illumination: principles<br />

related to human operators, physical relationships,<br />

definitions, spectral characteristics and measurement <strong>of</strong><br />

variables, introduction to standards and codes. Noise:<br />

physical quantities and definitions, spectral characteristics<br />

and measurements, effect on human operators threshold<br />

limits, introduction to standards regulations and codes <strong>of</strong><br />

practice. Vibration: physical sources and effects on human<br />

body structures, measurement techniques, introduction to<br />

standards and codes <strong>of</strong> practice. Human-environmentworkplace<br />

interface: displays and control compatibility,<br />

design <strong>of</strong> operator interface. Workspace and systems<br />

evaluation, assessment methods for working environment<br />

and task demands. Workspace design, modelling and<br />

synthesis techniques. Work organisation: application <strong>of</strong> skills<br />

and task analysis to job design, worker stress, motivation<br />

theories, effects <strong>of</strong> job type on worker performance,<br />

shiftwork.<br />

References<br />

Chaffin. D and Andersson. Occupational Biomechanics. New York:<br />

Wiley, 1984<br />

Kantowitz and Sorkin. Human Factors: Understanding &pie -<br />

System Relationships. New York: Wiley, 1983<br />

Sanders. M.S. and McCormack, E.J. Human Factors in Engineering<br />

and Design. 6th ed, New York: McGraw-Hill. 1987<br />

Wickens, C.D. Engineering Psychology and Human Performance.<br />

Columbus: Menill, 1984<br />

MM370 Manufacturing <strong>Technology</strong><br />

No. <strong>of</strong> hours per week: five hours<br />

Assessment: assignments and tests<br />

A third-year subject in the degree <strong>of</strong> Bachelor <strong>of</strong> Engineering<br />

(Manufacturing).<br />

Subject aims and description<br />

sheetmetal work: presses; classification, drive systems and<br />

mechanisms. evaluation <strong>of</strong> different tvDes. . o~eration. .<br />

applications, selection. Press feed m&hanisms; type;,<br />

advantages and disadvantages, applications. Die cushions.<br />

Bending <strong>of</strong> sheetmetal; analysis <strong>of</strong> die types, forces, recoil,<br />

springback, blank development. Deep drawing; planning,<br />

force requirements, variables, effects <strong>of</strong> clearance, cutting<br />

with shear, stripping force. Materials selection for press

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