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Handbook of Solvents - George Wypych - ChemTech - Ventech!

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1060 <strong>George</strong> <strong>Wypych</strong><br />

presence <strong>of</strong> ignition. The leanest mixture at which this will occur is called the lower flammable<br />

limit. The richest mixture at which it will occur is the upper flammable limit. The percent<br />

<strong>of</strong> vapor mixture between the lower and upper limits is known as the flammable range.<br />

The temperature limits <strong>of</strong> flammability can be determined in an air/vapor mixture<br />

above a flammable liquid in a closed vessel. 48 The temperature in vessel is varied until a<br />

minimum temperature is reached at which the flame will propagate away from the ignition<br />

source. A glass vessel is equipped with an ignition device, a magnetic stirrer, a clamping devices,<br />

and a safety glass window. The initial temperature <strong>of</strong> determination is estimated from<br />

closed-cup flash point measurement. If the flash point is below 38 o C, the initial temperature<br />

should be 8 o C below flash point temperature. If the flash point is between 38 and 96 o C, the<br />

starting temperature should be at least 14 o C below the flash point. If the flash point temperature<br />

is above 96 o C then the initial temperature should be 22 to 44 o C below the flash point<br />

temperature. Selecting higher initial temperature may result in explosion. The lower temperature<br />

limit <strong>of</strong> flammability is obtained from the test which can be used to determine<br />

guidelines for the safe handling <strong>of</strong> solvents in closed process and storage vessels.<br />

The concentration limits <strong>of</strong> flammability are determined using another method. 49 The<br />

method is limited to atmospheric pressure and temperature <strong>of</strong> 150 o C. Equipment is similar<br />

to that used in the previous method. A uniform mixture <strong>of</strong> vapor and air is ignited and flame<br />

propagation from ignition source is noted. The concentration <strong>of</strong> flammable components is<br />

varied until a composition is found which is capable to propagate flame.<br />

15.1.17 FLASH POINT<br />

A variety <strong>of</strong> apparatus such as the small scale closed tester, 50 the tag open cup, 51 the tag<br />

closed tester, 52 the Cleveland open cup, 53 the Pensky-Martens closed cup, 54 and the equilibrium<br />

method 55 are used to determine the flash point. The selection <strong>of</strong> method is based<br />

suggestions included in separate standard. 56<br />

The small scale closed tester 50 is a metal cup with a thermometer fitted below the bottom<br />

<strong>of</strong> the internal chamber with a hinge mounted cover having filling orifice. The sample is<br />

introduced to the cup and the cup is maintained at a constant temperature by means <strong>of</strong> temperature<br />

controller. After a specific time, a test flame is applied for 2.5 s and an observation<br />

is made whether or not flash has occurred. If flash did not occur the cup is cleaned, a new<br />

sample is introduced and the temperature is increased by 5 o C. The measurements are repeated<br />

until the flash point is determined with accuracy <strong>of</strong> 1 o C.<br />

The tag open cup 51 is a larger unit equipped with water-glycol bath for temperature<br />

control or a solid carbon dioxide-acetone bath for lower flash points. A much larger sample<br />

is used with this equipment and the temperature is gradually increased at a rate <strong>of</strong> 1 o C/min.<br />

A taper flame is passed for 1sin1minintervals until the flash point is detected. The tag<br />

closed tester 52 can use either a manual or an automated procedure. A sample volume <strong>of</strong> 50<br />

ml is used. Either a gas flame or an electric ignitor is used. In the automated mode, the<br />

equipment is programmed to perform the standard procedure.<br />

The Cleveland open cup 53 is placed on a heated plate which increases temperature at a<br />

rate <strong>of</strong> 5-6 o C/min. This method can also be automated. The method is designed for testing<br />

petroleum products which are viscous and have flash point above 79 o C. The<br />

Pensky-Martens 54 closed cup tester was also designed for petroleum products but for those<br />

with flash points from 40 to 360 o C. This apparatus has its own heating source, stirrer, and<br />

cover by which it differs from Cleveland cup. It can be either manual or automated. The<br />

equilibrium method 55 uses either a modified tag close cup or the Pensky-Martens apparatus.<br />

The modification intended to keep the vapor/air temperature in equilibrium with the liquid<br />

temperature. The method is limited to the temperature range from 0 to 110 o C.

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