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Handbook of Solvents - George Wypych - ChemTech - Ventech!

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916 Martin Hanek, Norbert Löw, Andreas Mühlbauer<br />

with respective cosolvents. The most effective cosolvents for defluxing applications in the<br />

market are based on alcoxypropanols which are specially designed for applications in combination<br />

with HFEs.<br />

Since the boiling points <strong>of</strong> these two HFEs lie at the upper range covered by the traditional<br />

ODSs such as HCFC-141b, CFC-113 and 1,1,1-trichloroethane, a better cleaning efficiency<br />

is provided due to the increase in solubility <strong>of</strong> most soils with temperature.<br />

Like ODS solvents, the HFEs are non-flammable, which leads to very simple and thus<br />

inexpensive equipment designs.<br />

The low surface tension <strong>of</strong> HFEs helps these fluids to easily penetrate tight spaces, especially<br />

between and under components <strong>of</strong> populated printed circuit boards. In addition,<br />

this is supported by the low viscosity <strong>of</strong> the HFEs that also allow it to quickly drain from the<br />

parts that have been cleaned.<br />

One useful parameter for assessing the potential performance <strong>of</strong> a cleaning agent is the<br />

wetting index, which is defined as the ratio <strong>of</strong> the solvent’s density to its viscosity and surface<br />

tension. The wetting index indicates how well a solvent will wet a surface and penetrate<br />

into tight spaces <strong>of</strong> complex cleaning substrates. The higher the index, the better the surface<br />

penetration.<br />

Table 14.8.3. Properties <strong>of</strong> HFEs compared to common CFCs and HCFCs<br />

Property HFE-7100 HFE-7200 HCFC-141b CFC-113<br />

Boiling point, °C 60 73 32 48<br />

Flash point, °C none none none none<br />

Surface tension at 25°C 13.6 13.6 19.3 17.3<br />

Viscosity, Pa s 0.61 0.61 0.43 0.7<br />

Wetting index 181 172 149 133<br />

Since HFEs contain no chlorine nor bromine, they do not have an ozone depletion potential.<br />

In addition, their atmospheric lifetime is short compared to CFCs. Furthermore, the<br />

Global Warming Potential <strong>of</strong> HFE fluids is significantly lower than other proposed fluorinated<br />

solvent replacements. Practical studies as well as laboratory tests have found that<br />

HFE solvent emissions are 5-10 times lower than the emissions <strong>of</strong> CFCs or HCFCs. Although,<br />

HFEs are volatile organic compounds (VOC), they are not controlled by related US<br />

directive regulations. Finally, toxicological tests have shown, that these products have extremely<br />

low toxicity which allows for higher worker exposure guidelines, unlike many <strong>of</strong><br />

the chlorinated and brominated solvents <strong>of</strong>fered as ODS alternatives.<br />

14.8.4.2.2 Water-free cleaning processes in closed, one-chamber vapor<br />

defluxing systems<br />

Liquid vapor degreasing using solvents has been an accepted method <strong>of</strong> precision cleaning<br />

for over 50 years. This cleaning process incorporates washing, rinsing, drying and solvent<br />

reclamation in a compact, cost-effective unit. Consequently, this makes it a very attractive<br />

process for many production cleaning applications. Environmental concerns raised in the<br />

last decade have changed both the chemistry and equipment technology for degreasing. <strong>Solvents</strong><br />

have been modified or replaced to eliminate ozone depletion potential and other haz-

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