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Handbook of Solvents - George Wypych - ChemTech - Ventech!

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2.3 Basic physical and chemical properties 51<br />

Flash point, o C<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

alcohols<br />

ketones<br />

-20<br />

0 50 100 150 200 250<br />

Vapor pressure, mm Hg<br />

Figure 2.3.12. Flash point vs. vapor pressure <strong>of</strong><br />

solvent.<br />

0<br />

-20 0 20 40 60 80 100 120<br />

Flash point = alog p + b [2.3.8]<br />

Lower flammability limit, %<br />

The constants a and b are specific to each group <strong>of</strong> solvents. Figure 2.3.12 shows that estimation<br />

<strong>of</strong> flash point from vapor pressure <strong>of</strong> solvent is less accurate than its estimation from<br />

boiling point.<br />

2.3.8 FLAMMABILITY LIMITS<br />

Two limits <strong>of</strong> solvent flammability exist. The lower flammability limit is the minimum concentration<br />

<strong>of</strong> solvent vapor in oxidizing gas (air) that is capable <strong>of</strong> propagating a flame<br />

through a homogeneous mixture <strong>of</strong> the oxidizer and the solvent vapor. Below the lower<br />

flammability limit the mixture is too lean to burn or explode. The upper flammability limit<br />

is the maximum concentration <strong>of</strong> solvent vapor in an oxidizing gas (air) above which propagation<br />

<strong>of</strong> flame does not occur. Mixtures with solvent vapor concentrations above the upper<br />

flammability limit are too rich in solvent or too lean in oxidizer to burn or explode.<br />

The flammable limits depend on oxygen concentration, concentration <strong>of</strong> gases other<br />

than oxygen, the inert gas type and concentration, the size <strong>of</strong> the equipment, the direction <strong>of</strong><br />

flame propagation, and the pressure, temperature, turbulence and composition <strong>of</strong> the mixture.<br />

The addition <strong>of</strong> inert gases to the atmosphere containing solvent is frequently used to<br />

reduce the probability <strong>of</strong> an explosion. It is generally assumed that if the concentration <strong>of</strong><br />

oxygen is below 3%, no ignition will occur. The type <strong>of</strong> inert gas is also important. Carbon<br />

dioxide is more efficient inert gas than nitrogen. The size <strong>of</strong> equipment matters because <strong>of</strong><br />

the uniformity <strong>of</strong> vapor concentration. A larger head space tends to increase the risk <strong>of</strong><br />

inhomogeneity. The cooling effect <strong>of</strong> the equipment walls influences the evaporation rate<br />

and the vapor temperature and should be used in risk assessment.<br />

The flash point is not the temperature at which the vapor pressure in air equals the<br />

lower flammable limit. Although both parameters have some correspondence there are<br />

large differences between groups <strong>of</strong> solvents. There is a general tendency for solvents with a<br />

lower flammability limit to have a lower flash point. The flash point determination uses a<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

Flash point, o C<br />

alcohols<br />

aromatic CH<br />

esters<br />

ketones<br />

Figure 2.3.13. Lower flammability limit <strong>of</strong> solvents vs<br />

their flash points.

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