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Handbook of Solvents - George Wypych - ChemTech - Ventech!

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842 Norio Tsubokawa<br />

[13.4.2]<br />

PAI is supposed to be a linear polymer containing equivalent amounts <strong>of</strong> amide and<br />

imide bonds. Therefore, PAI is soluble in polar solvents such as NMP, DMAc, and<br />

N,N-dimethylformamide (DMF). However, it is well known that PAI becomes insoluble<br />

and infusible when it is heated over 200°C. We have pointed out that some remaining carboxyl<br />

groups <strong>of</strong> PAI play an important role in the curing <strong>of</strong> PAI by heating. 4,5 Because <strong>of</strong><br />

such a thermosetting property, PAI solution is used as a heat resistant temperature coating<br />

or an insulating enamel <strong>of</strong> magnet wire.<br />

In the following section, the effect <strong>of</strong> polymerization solvent, DMAc and mixed solvent<br />

<strong>of</strong> methyl ethyl ketone (MEK) with water, 6 on the chemical structure and curing <strong>of</strong><br />

PAIs prepared by diamine process will be summarized. 7<br />

13.4.2 EFFECT OF SOLVENT ON THE CHEMICAL STRUCTURE OF PAI<br />

13.4.2.1 Imide and amide bond content <strong>of</strong> PAI<br />

Four kinds <strong>of</strong> PAAA, as precursor <strong>of</strong> PAI, were prepared by the polycondensation <strong>of</strong><br />

TMAH-Cl with DDE or DDM in DMAc and MEK/water mixed solvent (MEK containing<br />

30 vol% <strong>of</strong> water) at room temperature. The results are shown in Table 13.4.1. It was found<br />

that the conversions reached 78-96% within 2hatroom temperature and the rate <strong>of</strong> the<br />

polycondensation <strong>of</strong> TMAHCl with diamine in MEK/water mixed solvent was much larger<br />

than that in DMAc.<br />

Table 13.4.1. Polymerization conditions and conversion <strong>of</strong> samples [Data from<br />

reference 7]<br />

Sample No. Solvent Diamine Time, h Conversion, %<br />

PAAA-1 MEK/H2O DDE 0.5 90.3<br />

PAAA-2 DMAc DDE 2.0 89.6<br />

PAAA-3 MEK/H2O DDM 0.5 78.4<br />

PAAA-4 DMAc DDM 2.0 96.8<br />

TMAH-Cl=diamine=0.06 mol ; solvent, 172 ml; TEA, 5.0 ml; room temp.<br />

These PAAAs, PAAA-1, PAAA-2, PAAA-3, and PAAA-4, were heated at 180°C for<br />

2 h to give PAI-1, PAI-2, PAI-3, and PAI-4, respectively. Figure 13.4.1 shows the infrared<br />

spectra <strong>of</strong> (A) PAAA-1, (B) PAI-1, and (C) PAI-3.

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