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Handbook of Solvents - George Wypych - ChemTech - Ventech!

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1530 Klaus-Dirk Henning<br />

Figure 22.1.16. Surface reaction <strong>of</strong> cyclohexanone on activated carbon (After reference 25).<br />

Figure 22.1.17. Surface reaction <strong>of</strong> methyl ethyl ketone on activated<br />

carbon (After reference 25).<br />

During adsorption <strong>of</strong> methyl<br />

ethyl ketone in the presence <strong>of</strong> oxygen,<br />

some catalytic surface reactions<br />

occur (Figure 22.1.17). The<br />

reaction products are acetic acid,<br />

di-acetyl, and presumably also<br />

di-acetyl peroxide. Di-acetyl has<br />

an intensive green coloration and<br />

a distinctive odor. Important for<br />

the heat balance <strong>of</strong> the adsorber is<br />

that all <strong>of</strong> the reactions are strongly exothermic.<br />

Unlike the side products <strong>of</strong> cyclohexanone, acetic acid the reaction product <strong>of</strong> the<br />

MEK (corrosive!) will be removed from the activated carbon during steam desorption. Adsorption<br />

performance is thus maintained even after a number <strong>of</strong> cycles.<br />

Operators <strong>of</strong> ketones recovery plants should adhere to certain rules and also take some<br />

precautions 25<br />

• Adsorption temperature should not be higher than 30°C (the surface reaction rates<br />

increase exponentially with temperature).<br />

• The above requirement <strong>of</strong> low-adsorption temperatures includes:<br />

a) adequate cooling after the desorption step;<br />

b) a flow velocity <strong>of</strong> at least 0.2 m/s in order to remove the heat <strong>of</strong> adsorption.<br />

Since ketones will, even in an adsorbed state, oxidize on the activated carbon due to<br />

the presence <strong>of</strong> oxygen, these further precautions should be taken:<br />

• keep the adsorption/desorption cycles as short as possible,<br />

• desorb the loaded activated carbon immediately at the lowest possible temperatures,<br />

• desorb, cool and blanket the equipment with inert gas before an extended shut down.

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