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E5CNH E5AN-H E5EN-H Digital Controllers User's Manual - OMRON

E5CNH E5AN-H E5EN-H Digital Controllers User's Manual - OMRON

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Troubleshooting<br />

Appendix<br />

Checking Problems<br />

If the <strong>Digital</strong> Controller is not operating normally, check the following points before requesting repairs. If the<br />

problem persists, contact your <strong>OMRON</strong> representative for details on returning the product.<br />

Timing Status Meaning Countermeasures Page<br />

Turning ON the<br />

power for the<br />

first time<br />

During operation<br />

Temperature unit<br />

(°C/°F) is flashing.<br />

Temperature error is<br />

large.<br />

Input error (S.Err display)<br />

Communications are<br />

not possible.<br />

Overshooting<br />

Undershooting<br />

Hunting<br />

Temperature is not<br />

rising<br />

ST (self-tuning) is in<br />

progress (default<br />

setting: ON).<br />

This is not a product fault. The temperature<br />

unit (°C/°F) flashes while ST (self-tuning) is<br />

being performed<br />

Input type mismatch Check the sensor type and reset the input<br />

type correctly.<br />

Thermometer is not<br />

installed properly.<br />

Non-recommended<br />

adapter is being<br />

used.<br />

ON/OFF control is<br />

enabled<br />

Control cycle is<br />

longer compared<br />

with the speed of<br />

rise and fall in temperature<br />

Unsuitable PID constant<br />

HS alarm operation<br />

fault<br />

Specified operation<br />

is unsuitable for<br />

required control<br />

(default: Reverse<br />

operation)<br />

Heater is burnt out or<br />

deteriorated.<br />

Insufficient heater<br />

capacity<br />

Cooling system in<br />

operation.<br />

Peripheral devices<br />

have heat prevention<br />

device operating.<br />

Check the thermometer installation location<br />

and polarity and install correctly.<br />

Make sure that the connected device is not<br />

faulty.<br />

Select PID control and execute either ST<br />

(self-tuning) or AT (auto-tuning).<br />

When using self-tuning, turn ON the power<br />

supply to the <strong>Digital</strong> Controller and load<br />

(heater, etc.) at the same time, or turn ON<br />

the load power supply first. Accurate selftuning<br />

and optimum control will not be possible<br />

if the power supply to the load is<br />

turned ON after turning ON the power supply<br />

to the <strong>Digital</strong> Controller.<br />

Shorten the control cycle. A shorter control<br />

cycle improves control performance, but a<br />

cycle of 20 ms minimum is recommended in<br />

consideration of the service life of the<br />

relays.<br />

Set appropriate PID constants using either<br />

of the following methods.<br />

Execute AT (autotuning).<br />

Set PID constants individually using manual<br />

settings.<br />

Use breeder resistance if the problem is<br />

due to leakage current. Also investigate the<br />

errors detected by the HS alarm function.<br />

Select either forward or reverse operation<br />

depending on the required control. Reverse<br />

operation is used for heating operations.<br />

Check whether heater burnout or deterioration<br />

have occurred. Also investigate the<br />

errors detected by the heater burnout<br />

alarm.<br />

Check whether the heater’s heating capacity<br />

is sufficient.<br />

Check whether a cooling system is operating.<br />

Set the heating prevention temperature setting<br />

to a value higher than the set temperature<br />

of the <strong>Digital</strong> Controller.<br />

62<br />

49<br />

28<br />

Section 1 of<br />

Communications<br />

<strong>Manual</strong><br />

60<br />

52<br />

60<br />

71<br />

52<br />

71<br />

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307

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