Rexroth Tightening System 350 System Documentation - Rhino ...

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4/316 Bosch Rexroth AG | Schraubtechnik Contents6.3.8 Acknowledgement of a class 3 system errorvia the PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . 706.3.9 PLC behavior with a class 1 system error . . . . . . . . 706.3.10 Setting the trigger output . . . . . . . . . . . . . . . . . . . . . 716.3.11 NOK lock and acknowledgement. . . . . . . . . . . . . . . 716.3.12 InCyCcw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726.3.13 Result reset (ResRs) after tighteningsequence end. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726.3.14 Result reset (ResRs) before tighteningsequence end. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736.3.15 Tightening with NokAc using the tool button onErgoSpin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736.3.16 Reaching the monitoring limit of ErgoSpinafter a tightening (CheckEs) . . . . . . . . . . . . . . . . . . . 746.3.17 Clockwise tightening (Cw) and subsequentloosening program (Ccw), changing thedirection of rotation (CcwSel) on the ErgoSpin. . . 757 Data Services 777.1 Overview of the tightening resultscommunication . . . . . . . . . . . . . . . . . . . . . . . . .787.1.1 Interface standards . . . . . . . . . . . . . . . . . . . . . . . . . . 787.1.2 Protocols for results output. . . . . . . . . . . . . . . . . . . . 797.1.3 Identification codes . . . . . . . . . . . . . . . . . . . . . . . . . . 797.1.4 Quality codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807.1.5 Chronological sequence of the tighteningresults data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 827.2 Ethernet communication . . . . . . . . . . . . . . . . .837.2.1 Fundamentals of the Ethernet tighteningdata output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 837.2.2 Results output via FTP . . . . . . . . . . . . . . . . . . . . . . . 877.2.3 Results output formats . . . . . . . . . . . . . . . . . . . . . . . 897.2.4 Opening and closing the FTP connectionsfor results output . . . . . . . . . . . . . . . . . . . . . . . . . . . 1027.2.5 Results data transfer with Ethernet . . . . . . . . . . . . 1037.2.6 Initial operation of the Ethernet connection. . . . . . 1077.2.7 Mass storage diagnosis . . . . . . . . . . . . . . . . . . . . . 1127.2.8 Error messages in connection withEthernet/FTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1197.3 3964R communication . . . . . . . . . . . . . . . . . .1207.3.1 Fundamentals of the 3964R and RK512tightening data output . . . . . . . . . . . . . . . . . . . . . . . 1207.3.2 ID code transfer to the tightening systemvia the 3964R protocol . . . . . . . . . . . . . . . . . . . . . . 1277.3.3 Results output with the 3964R and RK512protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1287.3.4 Setting results output parameters . . . . . . . . . . . . . 1307.3.5 Time sequence for tightening results datapreparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1387.3.6 Error messages in connection with the3964R and RK512 protocols. . . . . . . . . . . . . . . . . 1407.4 Profibus DP communication . . . . . . . . . . . .1417.4.1 Fundamentals of tightening results outputvia Profibus DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1417.4.2 Results output via Profibus DP. . . . . . . . . . . . . . . . 1437.4.3 ID code transfer to the tightening system viaProfibus DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1467.4.4 Formats of the results output . . . . . . . . . . . . . . . . . 1467.4.5 Results data transfer with Profibus DP . . . . . . . . . 1557.4.6 Error messages in connection withProfibus DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1567.5 Printer communication . . . . . . . . . . . . . . . . . 1577.5.1 Results output on printer . . . . . . . . . . . . . . . . . . . . . 1577.5.2 Formats of the results output . . . . . . . . . . . . . . . . . 1597.5.3 Chronological sequence of the tighteningresult data output process. . . . . . . . . . . . . . . . . . . . 1617.5.4 Error messages in connection with theresults output via a printer . . . . . . . . . . . . . . . . . . . . 1627.6 DeviceNet communication . . . . . . . . . . . . . . 1627.6.1 DeviceNet fundamentals . . . . . . . . . . . . . . . . . . . . . 1637.6.2 Configuration and commissioning of theDeviceNet connection . . . . . . . . . . . . . . . . . . . . . . . 1667.6.3 ID code transfer to the tightening system viaDeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1687.6.4 Chronological sequence of ID codeprocessing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1697.6.5 Troubleshooting for the DeviceNet connection. . . 1698 Basic Commissioning 1718.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1728.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . 1728.1.2 Overview of commissioning steps . . . . . . . . . . . . . 1738.2 Assembling the tightening cell . . . . . . . . . . 1738.2.1 Assembling the CS351 Compact System. . . . . . . 1738.2.2 Assembling the ErgoSpin hand-held nutrunner. . . 1738.2.3 Connecting to the Compact System . . . . . . . . . . . 1748.3 Connecting the PC to program thetightening system . . . . . . . . . . . . . . . . . . . . . . 1748.3.1 Connecting the PC . . . . . . . . . . . . . . . . . . . . . . . . . 1748.3.2 Installing the BS350 operating systemon the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1748.3.3 Starting the BS350 . . . . . . . . . . . . . . . . . . . . . . . . . 1758.3.4 Setting up the programming interface . . . . . . . . . . 1758.3.5 Logging onto the tightening system(password entry). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1768.4 Sending and saving tighteningprograms, configurations andPLC assignment tables . . . . . . . . . . . . . . . . . 1778.4.1 Sending files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1778.4.2 Saving data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1778.4.3 Data backup with the backup function. . . . . . . . . . 1788.5 Operating the Compact System . . . . . . . . . 1798.5.1 General information on the configuration. . . . . . . . 1798.5.2 Online configuration. . . . . . . . . . . . . . . . . . . . . . . . . 1808.5.3 Offline configuration. . . . . . . . . . . . . . . . . . . . . . . . . 1898.5.4 Defining a tightening program. . . . . . . . . . . . . . . . . 1898.5.5 Configuring the PLC assignment table . . . . . . . . . 1928.5.6 Setting the time on the tightening controller . . . . . 1928.5.7 Sequence test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1938.6 Operating the ErgoSpin hand-heldnutrunner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1948.6.1 Configuring the tightening channel. . . . . . . . . . . . . 1958.6.2 Nutrunner test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198System 350 | 3 608 878 040/5.2008
ContentsSchraubtechnik | Bosch Rexroth AG5/3169 Tightening Processes 2019.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2029.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2029.1.2 Definition: Target, monitoring, additionalfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2029.2 Tightening program steps . . . . . . . . . . . . . . 2039.2.1 Start step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2049.2.2 Standard tightening step . . . . . . . . . . . . . . . . . . . . 2109.2.3 Extended tightening step . . . . . . . . . . . . . . . . . . . . 2149.2.4 NOK branch step . . . . . . . . . . . . . . . . . . . . . . . . . . 2269.2.5 Jump step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2279.2.6 Conditional input branch step . . . . . . . . . . . . . . . . 2309.2.7 End step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2319.3 Tightening processes . . . . . . . . . . . . . . . . . . 2359.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2359.3.2 Torque-controlled tightening processes . . . . . . . . 2369.3.3 Angle of turn-controlled tightening processes . . . 2379.3.4 Yield point-controlled tightening processes . . . . . 2389.4 Example parameterizations . . . . . . . . . . . . 2399.4.1 Yield point-controlled tightening processwith extended tightening step . . . . . . . . . . . . . . . . 2399.4.2 Tightening depth recognition with quick input . . . 2409.4.3 Special tightening processes:Loosening/retightening processes . . . . . . . . . . . . 24210.4.4 Results storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510.4.5 Changing the battery. . . . . . . . . . . . . . . . . . . . . . . . 29810.4.6 Correlation between results storageand statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29810.4.7 Functions under results storage and statistics . . . 29910.4.8 Printing results data. . . . . . . . . . . . . . . . . . . . . . . . . 30610.4.9 Saving results data . . . . . . . . . . . . . . . . . . . . . . . . . 30610.4.10 Special features in offline mode . . . . . . . . . . . . . . . 30710.5 Data backup . . . . . . . . . . . . . . . . . . . . . . . . . . .30810.5.1 Saving the entire tightening cell as single files . . . 30810.5.2 Backup/restore as a core image . . . . . . . . . . . . . . 30911 Service and Sales 31311.1 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31311.2 Sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31411.3 Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31410 Working with the System 24510.1 Settings in the BS350 . . . . . . . . . . . . . . . . . 24610.1.1 Setting up multiple BS350 directorieswith “BS350 Start several times” . . . . . . . . . . . . . 24610.1.2 Setting up the Ethernet interface on the PCand tightening system. . . . . . . . . . . . . . . . . . . . . . . 24710.1.3 Full version and service packs . . . . . . . . . . . . . . . . 24710.1.4 User administration . . . . . . . . . . . . . . . . . . . . . . . . . 25010.1.5 Serial number monitoring . . . . . . . . . . . . . . . . . . . . 25310.1.6 Creating a quality code assignment table. . . . . . . 25310.1.7 Rework codes and rework instructions. . . . . . . . . 25510.1.8 Correcting the measurement values duringsignal processing in the System 350 . . . . . . . . . . 25710.1.9 OK/NOK counter . . . . . . . . . . . . . . . . . . . . . . . . . . 26410.2 Settings with the TFT display . . . . . . . . . . . 26610.2.1 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26610.2.2 Screen saver mode . . . . . . . . . . . . . . . . . . . . . . . . . 26610.2.3 User interface layout . . . . . . . . . . . . . . . . . . . . . . . . 26710.2.4 Key pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26810.2.5 Description of the menus . . . . . . . . . . . . . . . . . . . . 27010.2.6 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27910.2.7 Logging on via the BS350 and TFT display . . . . . 28210.3 Tightening case analysis . . . . . . . . . . . . . . . 28210.3.1 Actual value tables . . . . . . . . . . . . . . . . . . . . . . . . . 28210.3.2 Graph display of the measurement valuesin the BS350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28310.4 Results storage and statistics . . . . . . . . . . 28910.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28910.4.2 Statistical terms and basics . . . . . . . . . . . . . . . . . . 28910.4.3 Capability tests: machine capability,process capability . . . . . . . . . . . . . . . . . . . . . . . . . . 291System 350 | 3 608 878 040/5.2008
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