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The Gougeon Brothers on Boat Construction - WEST SYSTEM Epoxy

The Gougeon Brothers on Boat Construction - WEST SYSTEM Epoxy

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Chapter 25 – Compounded Plywood C<strong>on</strong>structi<strong>on</strong> 301<br />

Place belts 2' apart<br />

Figure 25-13 Folding up with plastic strapping or belts.<br />

Gradually tighten belts<br />

Figure 25-14 Folding up a 30' trimaran hull with drawstrings.<br />

Note that the sheer clamps have been beveled at the stern so<br />

they can be clamped together when the hull is folded up.<br />

Place deck jig<br />

over sheer<br />

Secure deck jig and<br />

remove straps<br />

more people to help support it because as it is being<br />

folded up, the bracing that was giving support is no<br />

l<strong>on</strong>ger effective because of the shape change. Once you<br />

have positi<strong>on</strong>ed the deck jig, the troubles are over<br />

because the <strong>on</strong>ce floppy hull becomes quite rigid and<br />

stable. Positi<strong>on</strong> temporary supports from the floor to<br />

the deck jig to hold the newly-shaped hull firmly for<br />

further work.<br />

Another way to fold panels is to use the plastic strapping<br />

and clips that have been developed to replace<br />

metal strapping in packing and shipping. Loop a series<br />

of these straps around the hull about 2' (600mm) apart<br />

down its length, arranging them so that you have easy<br />

access to the clips. Force the sheer inward and take up<br />

<strong>on</strong> the strap. Work up and down the hull, tightening<br />

each a little at a time, gradually increasing the tensi<strong>on</strong>.<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> boat will slowly and gently fold up until eventually<br />

two people will be able to drop the deck jig in place.<br />

Things will look bad until the jig is installed, so d<strong>on</strong>’t<br />

be discouraged. With the jig in positi<strong>on</strong>, remove the<br />

straps and begin work <strong>on</strong> the interior.

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