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The Gougeon Brothers on Boat Construction - WEST SYSTEM Epoxy

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Safety<br />

Please read this chapter in its entirety. It has been updated from earlier editi<strong>on</strong>s to represent current (2005)<br />

safety and envir<strong>on</strong>mental standards. Read and follow all <strong>WEST</strong> <strong>SYSTEM</strong> ® product label directi<strong>on</strong>s and warnings.<br />

Refer to the Material Safety Data Sheet (MSDS) for detailed product safety informati<strong>on</strong>.<br />

<strong>Boat</strong>building should not be hazardous to your health.<br />

While we d<strong>on</strong>’t feel that it’s necessary to discuss all<br />

aspects of woodworking and power tool safety, we do<br />

think it important to set guidelines for safe use of <strong>WEST</strong><br />

<strong>SYSTEM</strong> Brand products. This chapter covers the health<br />

hazards of working with <strong>WEST</strong> <strong>SYSTEM</strong> epoxy and some<br />

related shop hazards. More importantly, it offers<br />

comm<strong>on</strong> sense safety practices that will help prevent<br />

health problems and assure your l<strong>on</strong>g and productive<br />

use of epoxy. As an epoxy user, you should be<br />

c<strong>on</strong>cerned about health and safety and be well<br />

informed of the materials and products you use.<br />

Serious health problems associated with epoxy use<br />

are uncomm<strong>on</strong>; most problems are minor, but they<br />

can cause discomfort and diminish the rewards of<br />

boatbuilding. Fortunately, they are preventable.<br />

Understanding Overexposure<br />

When we select raw ingredients for <strong>WEST</strong> <strong>SYSTEM</strong> epoxy<br />

products, we search for a balance between desired<br />

physical properties and lowest human and envir<strong>on</strong>mental<br />

health risks. <strong>Epoxy</strong> resins, hardeners, and fillers<br />

are comprised of a number of chemical ingredients, of<br />

varying proporti<strong>on</strong> and toxicity. Fortunately, they c<strong>on</strong>tain<br />

<strong>on</strong>ly a very small proporti<strong>on</strong> of the more hazardous<br />

ingredients.<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g>re is a safe exposure level for most substances. <str<strong>on</strong>g>The</str<strong>on</strong>g><br />

more toxic the substance, the lower that level will be.<br />

Overexposure occurs when the safe exposure level is<br />

exceeded. When this happens, the substance can cause<br />

health problems. Your immune system and overall health<br />

can influence your tolerance of a substance.<br />

Hazardous substances enter the body by skin absorpti<strong>on</strong>,<br />

inhalati<strong>on</strong>, or ingesti<strong>on</strong>. <str<strong>on</strong>g>The</str<strong>on</strong>g> route for a particular<br />

substance depends <strong>on</strong> its physical characteristics and<br />

how it is normally used.<br />

CHAPTER<br />

10<br />

<strong>Epoxy</strong> Resins and Hardeners<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> risk of exposure to resin, hardener, and mixed<br />

epoxy is greatest when they are liquid. As epoxy cures,<br />

the chemical ingredients react to form a n<strong>on</strong>-hazardous<br />

solid. As it solidifies, epoxy and its comp<strong>on</strong>ents are less<br />

likely to enter the body.<br />

Skin c<strong>on</strong>tact is the most comm<strong>on</strong> means of exposure<br />

to resins and hardeners. Even minor skin c<strong>on</strong>tact,<br />

if repeated often enough, can cause chr<strong>on</strong>ic health<br />

problems. In rare cases, with prol<strong>on</strong>ged or repeated<br />

c<strong>on</strong>tact, the skin can absorb harmful epoxy ingredients.<br />

Exposure by inhaling vapors is unlikely because epoxy<br />

products evaporate slowly. However, the risk increases<br />

when ventilati<strong>on</strong> is inadequate or when the products<br />

are heated.<br />

People rarely ingest epoxy, but it can happen when<br />

resin, hardener, or mixed epoxy c<strong>on</strong>taminate food,<br />

beverages or eating surfaces.<br />

Partially Cured <strong>Epoxy</strong> Dust<br />

Sanding partially cured epoxy produces airborne dust,<br />

which increases your risk of exposure by skin c<strong>on</strong>tact,<br />

inhaling, or ingesting. Although epoxy may cure firm<br />

enough to sand within a day, it may not cure completely<br />

for up to two weeks. Until then, the dust can c<strong>on</strong>tain<br />

unreacted hazardous comp<strong>on</strong>ents. Do not overlook or<br />

underestimate this hazard.<br />

Health Effects from Overexposure to <strong>Epoxy</strong><br />

We have a l<strong>on</strong>g history of working with and around<br />

epoxies daily. As builders and epoxy formulators, we’ve<br />

had a much higher risk of exposure to epoxy than the<br />

average builder or casual epoxy user. Through our own<br />

experience and the experience of other builders, we<br />

can estimate the likelihood of health problems from<br />

handling <strong>WEST</strong> <strong>SYSTEM</strong> resins and hardeners.

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