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The Gougeon Brothers on Boat Construction - WEST SYSTEM Epoxy

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68 Getting Started<br />

Ridge Pole<br />

Frame<br />

Ridge Pole notched<br />

for gusset.<br />

Frame<br />

Block<br />

Plywood gusset notched<br />

for ridge pole. Notches<br />

should be offset to allow<br />

ridge poles to overlap.<br />

Figure 8-15 Detail of ridge pole arrangement for temporary<br />

shelter.<br />

To erect your frame, drive heavy stakes—4' or 5' l<strong>on</strong>g 2<br />

� 4’s work well—every 4' al<strong>on</strong>g the sides of the area to<br />

be enclosed. Make sure that the angle of your stakes<br />

matches the angle of your arches. <str<strong>on</strong>g>The</str<strong>on</strong>g>n raise the arches<br />

and clamp them to the stakes.<br />

Fair up your roofline, adjusting arches where necessary.<br />

Drill and bolt through two points <strong>on</strong> each joint/arch<br />

overlap so that the stake becomes a rigid extensi<strong>on</strong> of<br />

the arch. <str<strong>on</strong>g>The</str<strong>on</strong>g> arches will be freestanding and will not<br />

require temporary bracing.<br />

Ridgepoles are easy to install if you put them up in 4'<br />

secti<strong>on</strong>s corresp<strong>on</strong>ding to stake and arch spacing. Make<br />

these segments out of 3 ⁄4" stock and notch them to lock<br />

into the gussets as shown in Figure 8-15. As you align<br />

each arch, drop the next ridgepole secti<strong>on</strong> into its<br />

notched positi<strong>on</strong> to maintain a straight roofline.<br />

When the skelet<strong>on</strong> is erect, set up diag<strong>on</strong>al bracing for<br />

l<strong>on</strong>gitudinal support. One way to do this is to build the<br />

framework for end walls at a sloping angle, as in<br />

Figure 8-17. You may need additi<strong>on</strong>al interior bracing<br />

or stringers.<br />

Polyethylene sheeting can be purchased at hardware<br />

and building supply stores. Both black and translucent<br />

sheets are usually available in 6 mil thicknesses.<br />

Black polyethylene will absorb heat from the sun, so if<br />

you have a choice and live in a cold climate, you may<br />

prefer it. While its color does tend to retard the damage<br />

caused by ultraviolet light, black plastic will not last<br />

significantly l<strong>on</strong>ger than clear polyethylene. You can<br />

repair rips and tears in your sheathing with duct tape,<br />

but you should plan <strong>on</strong> replacing it every year.<br />

If your shelter will be subjected to str<strong>on</strong>g winds or if<br />

you are willing to spend more to avoid annual resheathing,<br />

c<strong>on</strong>sider using reinforced rather than<br />

standard polyethylene. This material is three-layered,<br />

with nyl<strong>on</strong> webbing sandwiched between two layers of<br />

plastic, and therefore costs more and lasts l<strong>on</strong>ger.<br />

Whichever type of sheeting you use, apply the entire<br />

arched roof covering in <strong>on</strong>e piece. If you cannot buy a<br />

single sheet large enough for your shop, use duct tape<br />

to put <strong>on</strong>e together. Spread smaller pieces out <strong>on</strong> a flat<br />

surface, allowing about a foot of overlap at each joint.<br />

Figure 8-16 Framework for shelter completed. Diag<strong>on</strong>al<br />

bracing and stringers in place. Figure 8-17 Plastic covering stretched over framework.

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