wilamowski-b-m-irwin-j-d-industrial-communication-systems-2011

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32 Profibus Max Felser Bern University of Applied Sciences Ron Mitchell RC Systems 32.1 Introduction..................................................................................... 32-1 32.2 Physical Transmissions.................................................................. 32-2 Asynchronous (RS-485). •. Manchester Bus Powered. •. Fiber Optics 32.3 Fieldbus Data Link..........................................................................32-5 Services. •. Framing. •. Media Access 32.4 DP System......................................................................................... 32-7 DP-Master Class 1: Controllers. •. DP-Master Class 2: Engineering Stations. •. DP-Slaves: Field-Devices. •. Application Relations 32.5 Cyclic Data Exchange: MS0—Relation........................................32-9 Device Model. •. Initialization and Supervision of the Relation. •. . Status of the Controller and Fail-Safe Functionality. •. Diagnostics of the Field-Device. •. Distributed Database. •. Synchronization of the Applications 32.6 Acyclic Data Exchange: MS1/MS2 Relations............................ 32-10 Variables. •. Device Model including Identification and Maintenance. •. Alarm Handling. •. Procedure Calls 32.7 Application Profiles....................................................................... 32-12 References.................................................................................................. 32-12 32.1 Introduction The Profibus (PROcess FIeld BUS) was defined by a consortium of different manufacturers and research institutions in Germany more than 20 years ago and defined from the beginning as an open national standard DIN 19245. It is a simple fieldbus based on an extended token passing and object-oriented services to provide distributed control based on a simplified and adapted version of ISO 69506 manufacturing message specification (MMS) called the fieldbus message specification (FMS). But the industry did not want a distributed system and adopted a simple remote I/O system with centralized control. So the Profibus-FMS was extended with an application protocol for decentralized periphery (DP) we call here Profibus DP. To cope with the requirements of process automation, additional definitions for transmission media and function blocks are added and collected under the name Profibus PA. All these definitions were brought to the European standard EN50170-2. Finally, the Versions PA and DP are today part of the international standard IEC 61158 [IEC58] and IEC 61784 [IEC84-1] under the designation “Family 3” with subdivisions 3/1 and 3/2. The functionality of Profibus DP can further be split in three levels: DPV0 for simple remote I/O, DP-V1 for additional acyclic data exchange, and DP-V2 for high-performance functions like isochronous cycles and broadcast data exchange. Table 32.1 shows their assignment. The “PROFIBUS Nutzerorganisation” (PNO), representing the interested enterprises and institutes in this technology, was founded as early as 1989 in Germany. Profibus is today supported by Profibus & Profinet International (PI), an umbrella organization formed out of more than 30 Regional Profibus Associations (RPA) on all continents like the PNO for Germany or the PTO representing the North American market. 32-1 © <strong>2011</strong> by Taylor and Francis Group, LLC
32-2 Industrial Communication Systems TABLE 32.1 Properties of the Communication Family CPF 3 for Profibus Layer Profile CP3/1 Profile CP3/1 Profile CP3/2 Application Manufacturing automation Motion control Process automation (Profibus PA) Data link IEC 61158 subset DP-V0 asynchronous transmission IEC 61158 subset DP-V2 asynchronous transmission Physical RS485 RS485 MBP Plastic fiber Glass fiber PCF fiber Plastic fiber Glass fiber PCF fiber IEC 61158 subset DP-V1 synchronous transmission Support for the Profibus technology is provided by more than 30 competence centers (PICC) and certification trainings are offered by training centers (PITC). The conformance of products to the standard and the interoperability of the different products is verified and tested by the test laboratories (PITL) available in all major markets. 32.2 Physical Transmissions Profibus provides different versions of layer 1 as transmission technology listed in Table 32.2. 32.2.1 asynchronous (RS-485) RS485 transmission technology is simple and cost-effective and primarily used for tasks that require high transmission rates. Shielded, twisted pair copper cable with one conductor pair is used. Details to RS 485 installation are described in [P2112,P8022,P8032]. The bus structure allows addition or TABLE 32.2 Transmission Technologies (Physical Layer) at Profibus Data transmission MBP RS485 RS485-IS Fiber Optic Digital, bitsynchronous, Manchester encoding Digital, differential signals according to RS485, NRZ Digital, differential signals according to RS485, NRZ Optical, digital, NRZ Transmission rate 31.25.kb/s 9.6–12,000.kb/s 9.6–1,500.kb/s 9.6–12,000.kb/s Data security Cable Remote feeding Protection type Topology Number of stations Number of repeaters Preamble, errorprotected, start/end delimiter Shielded, twisted pair copper Optional available over signal wire Intrinsic safety (EEx ia/ib) Line and tree topology with termination; also in combination Up to 32 stations per segment; total of max. 126 per network Max. 4 repeater HD = 4, Parity bit, start/end delimiter Shielded, twisted pair copper, cable type A Available over additional wire None Line topology with termination Up to 32 stations per segment without repeater; up to 126 stations with repeater Max. 9 repeater with signal refreshing HD = 4, Parity bit, start/end delimiter Shielded, twisted 4-wire, cable type A Available over additional wire Intrinsic safety (EEx ib) Line topology with termination Up to 32 stations per segment; up to 126 stations with repeater Max. 9 repeater with signal refreshing HD = 4, Parity bit, start/end delimiter Multimode glass fiber, singlemode glass fiber, PCF, plastic Available over hybrid line None Star and ring topology typical; line topology possible Up to 126 stations per network Unlimited with signal refreshing (time delay of signal) © <strong>2011</strong> by Taylor and Francis Group, LLC
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The Industrial Electronics Handbook
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The Electrical Engineering Handbook
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CRC Press Taylor & Francis Group 60
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viii Contents 11 Industrial Strengt
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x Contents 46 Profisafe............
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Preface The field of industrial ele
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xvi Preambles Thilo Sauter Institut
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xviii Preambles are the same. Commu
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xx Preambles In order to cater to h
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xxii Preambles In this manner, it i
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Editorial Board Dietmar Bruckner Vi
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xxviii Editors J. David Irwin recei
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Contributors Teresa Albero-Albero E
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Contributors xxxiii Georg Gaderer I
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Contributors xxxv Peter Neumann Ins
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Contributors xxxvii Thomas Tamandl
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I Technical Principles 1 ISO/OSI Mo
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Technical Principles I-3 18 Clock S
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1-2 Industrial Communication System
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2 Media Herbert Schweinzer Vienna U
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Media 2-3 TABLE 2.1 Overview over S
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Media 2-5 Single ended Differential
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Media 2-7 2.2.6 Standards Numerous
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Media 2-9 2.3.3 transmitters and Re
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Media 2-11 uses light backscatterin
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4 Routing in Wireless Networks Tere
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5 Profiles and Interoperability Ger
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6 Industrial Wireless Sensor Networ
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Industrial Wireless Sensor Networks
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16 Industrial Agent Technology Alek
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18 Clock Synchronization in Distrib
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20 Network-Based Control Josep M. F
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Network-Based Control 20-3 Thus, th
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21 Functional Safety Thomas Novak S
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Functional Safety 21-3 IEC 61508:20
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Functional Safety 21-5 safety engin
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TABLE 21.8 Measures Hazard Network-
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22 Security in Industrial Communica
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23 Secure Communication Using Chaos
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24 Embedded Networks in Civilian Ai
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25 Process Automation Alois Zoitl V
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26 Building and Home Automation Wol
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27 Industrial Multimedia Javier Sil
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Industrial Multimedia 27-3 Multimed
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Industrial Multimedia 27-5 FIGURE 2
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Industrial Multimedia 27-13 [WIF01]
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28 Industrial Wireless Communicatio
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Industrial Wireless Communications
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36 Modbus Mário de Sousa Universit
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Modbus 36-15 Modbus TCP frame MBAP
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37 Industrial Ethernet Gaëlle Mars
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40 PROFINET Max Felser Bern Univers
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PROFINET 40-3 A plant unit contains
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PROFINET 40-5 switches or a line to
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PROFINET 40-7 For data exchange wit
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PROFINET 40-11 40.4 Engineering and
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45 LIN-Bus Andreas Grzemba Universi
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47 SafetyLon Thomas Novak SWARCO Fu
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48 Wireless Local Area Networks Hen
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Wireless Local Area Networks 48-5 A
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50 ZigBee Stefan Mahlknecht Vienna
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ZigBee 50-3 Wireless communication
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ZigBee 50-5 Table 50.2 Physical Cha
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ZigBee 50-7 Coordinator Router End
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51 6LoWPAN: IP for Wireless Sensor
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52 WiMAX in Industry Milos Manic Un
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WiMAX in Industry 52-7 Technical St
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53 WirelessHART, ISA100.11a, and OC
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TABLE 54.1 Characteristics of Some
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FIGURE 55.1 CPU IN-Log IN-Num OUT-l
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START FIGURE 55.3 COLD WARM STOP E_
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START RUNSTOP COLD INIT INITO WARM
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FIGURE 55.9 Different addresses of
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EtherNet FIGURE 55.11 Device: LED1
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60 User Datagram Protocol—UDP Ale
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User Datagram Protocol—UDP 60-7 F
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61 Transmission Control Protocol—
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Transmission Control Protocol—TCP
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65 Semantic Web Services for Manufa
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V Outlook 67 Trends and Challenges
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68 Processing Data in Complex Commu
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