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33-2 Industrial Communication Systems<br />

Controller board<br />

Master<br />

station<br />

Local bus<br />

Bus terminal<br />

12.8 km<br />

20 m<br />

400 m<br />

Slave nodes<br />

Remote bus<br />

FIGURE 33.1<br />

Topology flexibility allows a cost-efficient cabling in machines and plants.<br />

inside its local SR. This plug and play function is a great advantage with regard to the installation effort<br />

and service-friendliness of the system. The problems and errors, which may occur when manually<br />

setting device addresses during installation and servicing, are often underestimated.<br />

In order to provide these features, various basic elements must be used in the system as shown in Figure 33.1:<br />

Bus master: The bus master controls all bus operations. It transfers output data to the corresponding<br />

nodes, receives input data, and monitors data transfer. In addition, diagnostic messages are displayed<br />

and error messages are transmitted to the host system. The controller has the responsibility of preparing<br />

the single total frame that provides data distribution among the various nodes.<br />

Remote bus: The controller board is connected to the bus devices via the remote bus. A branch from this<br />

connection is referred to as a remote bus branch. Data can be physically transmitted via copper cables<br />

(RS-485 standard), fiber optics, infrared data links, slip rings, or other media (e.g., wireless). Special bus<br />

terminal modules and certain input/output (I/O) modules or devices such as robots, drives, or operating<br />

devices can be used as remote bus devices. Each one has a local voltage supply and an electrically<br />

isolated outgoing segment. In addition to the data transmission lines, the installation remote bus can<br />

also carry the voltage supply for the connected I/O modules and sensors.<br />

Bus terminal module: The bus terminal modules, or devices with embedded bus terminal module functions,<br />

are connected to the remote bus. The distributed local buses branch out of the bus terminal module<br />

with I/O modules, which establish the interface between INTERBUS and the sensors and actuators.<br />

The bus terminal module divides the system into individual segments, thus enabling to switch individual<br />

branches on/off during operation. The bus terminal module amplifies the data signal (repeater<br />

function) and electrically isolates the bus segments.<br />

Local bus: The local bus branches from the remote bus via a bus coupler and connects the local bus<br />

devices. Branches are not allowed at this level. The <strong>communication</strong> power is supplied by the bus terminal<br />

module, while the switching voltage for the outputs is applied separately at the output modules.<br />

Local bus devices are typically I/O modules.<br />

33.2 INTERBUS Protocol<br />

INTERBUS operations are based on two cycle types: The identification cycle for system configuration<br />

and error management, and a data transfer cycle for the transmission of user data. Both cycle types are<br />

based on a summation frame whose structure is shown in Figure 33.2.<br />

© <strong>2011</strong> by Taylor and Francis Group, LLC

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