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D. Open gate and globe valves to fully open position.<br />

E. Remove the cap and disc holder of swing check valves with composition discs.<br />

F. Insert tube into valve socket, ensuring that the end of the tube rests against the shoulder<br />

inside the valve. Rotate tube or valve slightly to ensure even distribution of the flux.<br />

G. Apply heat evenly to outside of valve around joint until solder will melt upon contact. Feed<br />

solder until it completely fills the joint around tube. Avoid hot spots or overheating of the<br />

valve. Once the solder starts cooling, remove excess amounts around the joint with a cloth<br />

or brush.<br />

3.05 BRAZED CONNECTIONS:<br />

A. Protect valves from temperatures which exceed the valve material temperature limitations<br />

as recommended by the valve manufacturer.<br />

B. Disassemble 3-piece ball valves prior to brazing.<br />

3.06 THREADED CONNECTIONS:<br />

A. Note the internal length of threads in valve ends, and proximity of valve internal seat or<br />

wall, to determine how far pipe should be threaded into valve.<br />

B. Align threads at point of assembly.<br />

C. Apply appropriate tape or thread compound to the external pipe threads (except where dry<br />

seal threading is specified).<br />

D. Assemble joint wrench tight. Wrench on valve shall be on the valve end into which the<br />

pipe is being threaded.<br />

3.07 FLANGED CONNECTIONS:<br />

A. Align flange surfaces parallel.<br />

B. Assemble joints by sequencing bolt tightening to make initial contact of flanges and<br />

gaskets as flat and parallel as possible. Use suitable lubricants on bolt threads. Tighten<br />

bolts gradually and uniformly using a torque wrench.<br />

3.08 GROOVED CONNECTIONS:<br />

A. Make connections to valves with grooved ends in accordance with manufacturer’s<br />

published instructions.<br />

B. Clean pipe ends from indentations, projections, burrs and roll marks from pipe to groove.<br />

C. Provide gasket, flanges, fittings, bolts, nuts, and lubrication applied per manufacturer’s<br />

instructions for intended service.<br />

Project No.: 10145<br />

550 15 th Street Dual Brand Hotel<br />

03/16/2012<br />

23 0523 - 10 GENERAL-DUTY VALVES FOR<br />

HVAC PIPING

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