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The Nimrod Review - Official Documents

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Composition of Avimo Seals<br />

5.79<br />

5.80<br />

5.81<br />

Formulae<br />

Chapter 5 – Leak from Fuel Coupling<br />

At the time of the loss of XV230, and indeed until very recently, the rubber seals used in the Avimo couplings<br />

were polychloroprene seals. Chloroprene was first synthesised in 1930 and the commercial manufacture of<br />

chloroprene started in 1932. One of chloroprene’s many trade names is ‘Neoprene’.<br />

<strong>The</strong> <strong>Review</strong> was advised by QinetiQ that there are very many different possible formulations of chloroprene,<br />

using various base polymers, fillers, anti-oxidants, process aids, activators, curatives and process oils in different<br />

proportions. In consequence of which, the different properties of polychloroprene rubbers vary.<br />

<strong>The</strong> original component drawing for the Avimo seal, drawing no. MR700D, dated 9 February 1947, entitled<br />

“Rubber for Pipe Coupling” (last amended 16 July 1962, Issue 12) (the Avimo Drawing) lists three categories<br />

of part numbers and gives detailed dimensions. <strong>The</strong> second category of part number specifies as its material<br />

“Avon Rubber Co. Mixture No. 18 x 5” or “Spencer Moulton Mixture No. SH0/2”. Note 1 to the Avimo Drawing<br />

provides as follows:<br />

“MATERIAL: NEOPRENE WITH 100 PART LOADING CARBON BLACK PER 100<br />

OF NEOPRENE.<br />

HARDNESS: 60/65% B.S.<br />

SPECIFIC GRAVITY 1.35”<br />

5.82 A common formula for Polychloroprene or Neoprene is:<br />

5.83<br />

5.84<br />

A common formula for Nitrile Co-Polymer is:<br />

A common formula for Polysulphide Thiokol<br />

74 Used for FRS seals until 2004.<br />

H CH2<br />

CH2<br />

C = C<br />

CL<br />

CH2 – CH – CH2 – CH2 – CH = CH – CH2<br />

C N<br />

SH – R – S –(S-R-S) -S-R-SH<br />

74 is:<br />

R – CH 2 CH 2 OCH 2 OCH 2 CH 2 -<br />

91

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