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Bid Package 08 North Well Field - Garney Construction

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Colorado River Municipal Water District<br />

Vertical Turbine Submersible Pumping Units<br />

Ward County <strong>North</strong> <strong>Well</strong> <strong>Field</strong><br />

be designed to operate at 1,800 rpm, at 480 V or 2,300 V, 3 phase, 60 Hz,<br />

alternating current, with full voltage (across the line) starting capability with a<br />

maximum current inrush of 500% without use of special starting equipment. The<br />

motor shall be a high reactance type design that will provide an inrush current<br />

that is low enough to allow across the line starting. The entire motor shall<br />

incorporate an insulation of Class B or better. Motor shall have a NEMA code<br />

letter of E or less (i.e., locked motor KVA per horsepower shall be 5.0 or less).<br />

Motor enclosure classification shall meet or exceed IP68 requirements.<br />

2. The motor shall be equipped with a bellows type mechanical seal, one and/or<br />

two. The seal material shall be 316SS bellows, Tungsten Carbide-Nickel rotating<br />

face, Viton gaskets or Engineer’s approved equal. Seal(s) shall be located in the<br />

top of motor near where the shaft extends through the motor housing. Seals<br />

placed back to back are unacceptable if two are proposed. Provide lip seal on<br />

shaft outboard of mechanical seal.<br />

3. The motor design shall automatically balance the internal pressure in the motor<br />

with the well pressure (submergence pressure) outside the motor. Provide<br />

suitably sized neoprene rubber membrane/diaphragm bellows to allow for<br />

expansion as the internal water heats or the external pressure increases with depth<br />

of set.<br />

4. The motor shall be equipped with a pivot type bidirectional double axial thrust<br />

bearing capable of carrying the weight of all rotating components including the<br />

hydraulic thrust of the pump (up-thrust and down-thrust) of the pump at shutoff<br />

head. It shall be rated at no less than 20,000 pounds of thrust in either direction<br />

or the actual thrust plus a safety factor of 2.0 in either the up or down direction;<br />

whichever is greater. The pump manufacturer shall supply calculation for downthrust<br />

and up-thrust with their submittal and substantiate the thrust bearing<br />

capacity. The thrust bearings shall be lubricated and cooled by the motor internal<br />

circulating system. The main rotating disc of the axial thrust assembly shall be<br />

stainless steel 431 and rotate between two graphite or composite graphite shoe<br />

assemblies. Substitutions permitted with approval of the Engineer.<br />

5. The water cooled/lubricated motor shall also have the following properties:<br />

a. Aggregate materials of construction:<br />

1) Main frame in cast steel St-52 type construction.<br />

2) Bearing housing and motor base, cast iron.<br />

3) Rotor shaft, AISI 416 SS or better.<br />

4) All wetted fasteners and washers shall be 316 SS.<br />

5) Motor and pump shall be coated with two applications of an<br />

NSF-approved high performance coating system made for<br />

continuous submergences applied over an SSPC-SP10, 2- to<br />

3-mil surface preparation. Total dry film thickness shall be<br />

between 10 and 12 dry mils.<br />

6) Provide replaceable radial bearings, bronze and graphite, with<br />

grooved profile over graphite surface, water lubricated, with<br />

large surface area and length to maximize side support and<br />

reduce lateral movement to an absolute minimum.<br />

7) Winding conductor shall suitable for continuous submergence.<br />

At a minimum, winding conductors shall be copper with a<br />

January 2012<br />

Submersible Vertical Turbine Pumping Units<br />

Revision 0 11210 - 8

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