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Bravo & Brava • 1995 To 2000

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Chapter 5 Part B:<br />

Ignition system<br />

Contents<br />

Fault finding - general information and preliminary checks 3<br />

General information 1<br />

Ignition HT coil(s) - removal, testing and refitting 4<br />

Ignition power module (1.8 litre models) - removal and refitting .... 7<br />

Degrees of difficulty<br />

Easy, suitable for |k<br />

novice with little £5?<br />

experience g^<br />

Fairly easy, suitable |k<br />

for beginner with §^<br />

some experience g^<br />

Fairty difficult, |k<br />

suitable for competent g^<br />

DIY mechanic g^<br />

5B«1<br />

Ignition system - testing 2<br />

Ignition system sensors - removal and refitting 6<br />

Ignition timing - checking and adjustment 5<br />

Spark plugs - renewal See Chapter 1<br />

Difficult suitable for |k<br />

experienced DIY 5^<br />

mechanic gQ<br />

Very difficult,<br />

suitable for expert DIY 2j<br />

or professional g^<br />

Specifications<br />

General<br />

System type:<br />

1.2 litre models Bosch Motronic 1.5.5 engine management system<br />

1.4 litre models Bosch Mono-Motronic engine management system<br />

1.6 litre models Weber IAW engine management system<br />

1.8 litre models Hitachi engine management system<br />

Firing order 1-3-4-2 (No 1 at timing belt end)<br />

Ignition timing at idle Under ECU control, constantly changing according to engine load, to<br />

maintain idle speed<br />

Ignition coil winding resistance (at 20°C):<br />

Primary:<br />

1.2 and 1.4 litre models 0.45 to 0.55 ohms<br />

1.6 litre models 0.55 to 0.61 ohms<br />

1.8 litre models 0.6 ohms<br />

Secondary:<br />

1.2 and 1.4 litre models 12 000 to 14 600 ohms<br />

1.6 litre models 8645 to 9555 ohms<br />

1.8 litre models N/A<br />

Crankshaft TDC sensor:<br />

Electrical resistance:<br />

1.2 litre models 9600 ohms<br />

1.4 litre models 774 to 946 ohms<br />

1.6 litre models 575 to 750 ohms<br />

1.8 litre models 440 to 570 ohms<br />

Air gap:<br />

1.4 litre models 0.8 to 1.5 mm<br />

1.8 litre models 0.8 ± 0.4 mm<br />

All other models 0.5 to 1.5 mm<br />

<strong>To</strong>rque wrench settings Nm ibf ft<br />

Knock sensor 25 18<br />

Spark plugs:<br />

All except 1.6 litre engine 25 18<br />

1.6 litre engine 27 20<br />

/

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