Bravo & Brava • 1995 To 2000

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Suspension and steering systems Note: Before diagnosing suspension or steering faults, be sure that the trouble is not due to incorrect tyre pressures, mixtures of tyre types, or binding brakes. Vehicle pulls to one side • Defective tyre (Weekly checks). • Excessive wear in suspension or steering components (Chapter 10). • Incorrect front or rear wheel alignment (Chapter 10). • Accident damage to steering or suspension components (Chapter 10). Wheel wobble and vibration • Front roadwheels out of balance (vibration felt mainly through the steering wheel) (Weekly checks). Z Rear roadwheels out of balance (vibration felt throughout the vehicle) (Weekly checks). Z Roadwheels damaged or distorted (Weekly checks). Z Faulty or damaged tyre (Weekly checks). • Worn steering or suspension joints, bushes or components (Chapter 10). • Roadwheel bolts loose (Chapter 1). Excessive pitching and/or rolling around corners, or during braking • Defective shock absorbers (Chapter 10). • Broken or weak coil spring and/or suspension component (Chapter 10). • Worn or damaged anti-roll bar or mountings (Chapter 10). Wandering or general instability • Incorrect wheel alignment (Chapter 10). • Worn steering or suspension joints, bushes or components (Chapter 10). • Roadwheels out of balance (Weekly checks). • Faulty or damaged tyre (Weekly checks). • Roadwheel bolts loose (Chapter 1). • Defective shock absorbers (Chapter 10). Excessively-stiff steering Fault finding REF«21 Z Broken or slipping steering pump (auxiliary) drivebelt (Chapter 1). • Steering pump faulty (Chapter 10). • Seized track rod end balljoint or suspension balljoint (Chapter 10). • Incorrect front wheel alignment (Chapter 10). • Steering rack or column bent or damaged (Chapter 10). Excessive play in steering Z Worn steering column universal joint(s) (Chapter 10). Z Worn steering track rod end balljoints (Chapter 10). • Worn steering gear (Chapter 10). Z Worn steering or suspension joints, bushes or components (Chapter 10). Lack of power assistance Z Broken or slipping steering pump (auxiliary) drivebelt (Chapter 1). Z Incorrect fluid level (Weekly checks). Z Restriction in fluid hoses (Chapter 10). Z Faulty steering pump (Chapter 10). Z Faulty steering gear (Chapter 10). Tyre wear excessive Tyres worn on inside or outside edges Z Tyres under-inflated (Weekly checks). Z Incorrect camber or castor angles (wear on one edge only) (Chapter 10). Z - Worn steering or suspension joints, bushes or components (Chapter 10). Z Excessively-hard cornering. Z Accident damage. Tyre treads exhibit feathered edges ZJ Incorrect toe setting (Chapter 10). Tyres worn in centre of tread • Tyres over-inflated (Weekly checks). Tyres worn on inside and outside edges Z Tyres under-inflated (Weekly checks). Tyres worn unevenly Z Tyres out of balance (Weekly checks). Z Excessive wheel or tyre run-out (Weekly checks). • Worn shock absorbers (Chapter 10). • Faulty tyre (Weekly checks).
REF.22 Fault finding Electrical system Note: For problems associated with the starting system, refer to the faults listed under Engine earlier in this Section. Battery will not hold a charge for more than a few days • Battery defective internally (Chapter 5A). • Battery electrolyte level low (Chapter 1). • Battery terminal connections loose or corroded (Weekly checks). 3 Auxiliary drivebelt worn or slipping (Chapter 1). • Alternator not charging at correct output (Chapter 5A). • Alternator or voltage regulator faulty (Chapter 5A). • Short-circuit causing continual battery drain (Chapter 5A or 12). Ignition/no-charge warning light remains illuminated with engine running • Auxiliary drivebelt worn or slipping (Chapter 1). • Alternator brushes worn, sticking, or dirty (Chapter 5A). C Alternator brush springs weak or broken (Chapter 5A). • Internal fault in alternator or voltage regulator (Chapter 5A). LT Broken, disconnected, or loose wiring in charging circuit (Chapter 5A). Ignition/no-charge warning light fails to come on Lj Warning light bulb blown (Chapter 12). • Broken, disconnected, or loose wiring in warning light circuit (Chapter 12). • Alternator faulty (Chapter 5A). Lights inoperative [J Bulb blown (Chapter 12). [] Corrosion of bulb or bulbholder contacts (Chapter 12). [J Blown fuse (Chapter 12). • Faulty relay (Chapter 12). H Broken, loose, or disconnected wiring (Chapter 12). • Faulty switch (Chapter 12). Instrument readings inaccurate or erratic Instrument readings increase with engine speed • Faulty instrument panel control components or circuitry (Chapter 12). Tachometer gives no reading, or gives inaccurate reading C Faulty instrument panel control components or circuitry (Chapter 12). LL Faulty crankshaft sensor (Chapter 5B). • Engine management system fault (Chapter 4A, 4B or 5B). G Wiring open-circuit (Chapter 12). • Faulty gauge (Chapter 12). Fuel or temperature gauges give no reading • Faulty instrument panel control components or circuitry (Chapter 12). • Engine management system fault (Chapter 4A, 4B or 5B). • Faulty gauge sender unit (Chapter 3, 4A or 4B). • Wiring open-circuit (Chapter 12). • Faulty gauge (Chapter 12). Fuel or temperature gauges give continuous maximum reading • Faulty instrument panel control components or circuitry (Chapter^). „ • Faulty gauge sender unit (Chapter 3, 4A or 4B). • Wiring short-circuit (Chapter 12). • Faulty gauge (Chapter 12). Horn inoperative, or unsatisfactory in operation Horn fails to operate • Blown fuse (Chapter 12). • Steering wheel wiring connections loose, broken or disconnected (Chapter 10). • Faulty horn (Chapter 12). Horn emits intermittent or unsatisfactory sound • Steering wheel cable connections loose, broken or disconnected (Chapter 10). • Horn mountings loose (Chapter 12). • Faulty horn (Chapter 12). Horn operates all the time • Horn push either earthed or stuck down (Chapter 10). • Steering wheel cable connections earthed (Chapter 10). Windscreen/tailgate wipers inoperative or unsatisfactory in operation Wipers fail to operate, or operate very slowly C Wiper blades stuck to screen, or linkage seized or binding (Chapter 12). • Blown fuse (Chapter 12). • Wiring or connections loose, broken or disconnected (Chapter 12). • Faulty relay (Chapter 12). • Faulty wiper motor (Chapter 12). Wiper blades sweep over too large or too small an area of the glass • Wiper arms incorrectly positioned on spindles (Chapter 12). • Excessive wear of wiper linkage (Chapter 12). • Wiper motor or linkage mountings loose or insecure (Chapter 12). Wiper blades fail to clean the glass effectively • Wiper blade rubbers worn or perished (Weekly checks). • Wiper arm tension springs broken, or arm pivots seized (Chapter^). • Insufficient windscreen washer additive to adequately remove road film (Weekly checks). Windscreen/tailgate washers inoperative, or unsatisfactory in operation One or more washer jets inoperative • Blocked washer jet (Chapter 12). • Disconnected, kinked or restricted fluid hose (Chapter 12). • Insufficient fluid in washer reservoir (Weekly checks). Washer pump fails to operate • Broken or disconnected wiring or connections (Chapter 12). • Blown fuse (Chapter 12). • Faulty washer switch (Chapter 12). • Faulty washer pump (Chapter 12). Washer pump runs for some time before fluid is emitted from jets • Faulty one-way valve in fluid supply hose (Chapter 12).
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BRAVO & BRAVA • 1995 to 2000 (N t
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Contents LIVING WITH YOUR FIAT BRAV
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o.4 Introduction The 3-door FIAT Br
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o.6 Roadside repairs The following
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o.8 Roadside repairs Wheel changing
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o«io Weekly checks Introduction Th
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o-i2 Weekly checks Engine oil level
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o.i4 Weekly checks Tyre condition a
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o.i6 Weekly checks Washer fluid lev
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Chapter 1 Routine maintenance & ser
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Torque wrench settings (continued)
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1 Washer reservoir 2 Inlet manifold
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1 Introduction General information
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A - -A 6.3 Topping-up the battery e
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7.21 Set the belt tension, then tig
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Try to move the pipes and silencers
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18.6 Pull the HT leads off the spar
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5 Before removing the filter, note
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2 To fully check the operation of t
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31.3a Opening the radiator bleed sc
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Chapter 12 Body electrical systems
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1 General information and precautio
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to release the clip, then withdraw
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Body electrical systems 12»7 4.35a
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14 Extract the festoon-type bulb fr
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6.18a Unscrew the mounting bolts ..
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10.2 Prise the speaker grille from
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Body electrical systems 12»15 14.4
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15.3c ... and remove the inner meta
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18.6b Wiper mounting bolt located o
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22.3b Disconnect the yellow wiring
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Key to symbols — t ; j^g. Item nu
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Wire colours W White R Red Y Yellow
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Wire colours W White O Orange R Red
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Wire colours W White O Orange R Red
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Wire colours W R Y Br P Bl Gr G B V
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Wire colours Key to items w R Y Br
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11 »2 Bodywork and fittings which
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11 »4 Bodywork and fittings 6 Fron
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'\'\»6 Bodywork and fittings the c
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11 »8 Bodywork and fittings 10.11
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11*10 Bodywork and fittings 7 If wo
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11*12 Bodywork and fittings 16.10 R
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11*14 Bodywork and fittings 18.3a U
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11*16 Bodywork and fittings 18.23a
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11*18 Bodywork and fittings 20.15b
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11 »22 Bodywork and fittings 16 Wi
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10*2 Suspension and steering system
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1f>8 Suspension and steering system
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10*10 Suspension and steering syste
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10«12 Suspension and steering syst
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10*14 Suspension and steering syste
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9*2 Braking system Anti-lock brakin
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9*4 Braking system 4.2 Disconnectin
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9*6 Braking system 5 Unhook the sel
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9*8 Braking system 5.27 Removing th
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9*10 Braking system 8.4 Disconnecti
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9»12 Braking system K-0 10.13 Cros
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9»14 Braking system 25 Working ins
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9*16 Braking system 2 Unbolt the ex
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8*2 Driveshafts 1 General informati
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8*4 Driveshafts 3.23a Extract the c
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8*6 Driveshafts 4.7 Unbolt the inte
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Chapter 7 Part B: Automatic transmi
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2.19a Two of the six bolts securing
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S§^)/ H31468 6.11 Selector lever p
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Chapter 7 Part A: Manual transmissi
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2 Gearchange lever and linkage remo
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hoist to the left-hand end of the i
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) Apply a smear of high-melting-poi
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6*2 Clutch 1 General information Ve
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6«4 Clutch 6.4 Clutch slave cylind
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Chapter 5 Part B: Ignition system C
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2.8 Diagnostic connector plug locat
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4.4 Pull the HT leads off the spark
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6.1 Crankshaft sensor on 1.6 litre
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Chapter 5 Part A: Starting and char
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Starting and charging systems 5A»3
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5.13a Unscrew the bolts securing th
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6 Unscrew and remove the starter mo
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402 Exhaust and emission control sy
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404 Exhaust and emission control sy
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Chapter 4 Part B: Fuel system - mul
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2.5 Disconnecting the breather hose
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4.3c Disconnecting the throttle pot
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Refitting 20 Refit the injectors an
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Unplug the wiring connectors and un
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5.10a Once the base of the unit has
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8.8b ... and remove this wiring har
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Chapter 4 Part A: Fuel system - sin
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6 Slacken and withdraw the securing
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5.1 Disconnect the breather hose fr
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Refitting 17 Refitting is a reversa
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Fuel system - single-point injectio
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Disconnect the inlet manifold coola
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Chapter 3 Cooling, heating and vent
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eveal a faulty hose, it must be ren
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Refitting 14 Ensure that the cylind
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36 Unbolt and remove the timing bel
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Cooling, heating and ventilation sy
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Chapter 2 Part E: Engine removal an
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Crankshaft Main bearing journal dia
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2.20a Removing the cover from the b
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2.33 Removing the left-hand wheelar
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Automatic transmission models 64 Re
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4.20 Look for cracking between the
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4.45a Locate the inner . 4.45b ...
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5.24a Using a small screwdriver ...
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5.47 Tightening the big-end bearing
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8.14 Three bore measurement points
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11.19 Lubricate the crankcase main
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2D»2 1.8 litre engine in-car repai
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Location of TDC on No 1 cylinder 1
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4.13a Removing No 3 exhaust camshaf
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camshaft oil seals for signs of lea
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14 If necessary, remove and clean t
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37 Again working in sequence, tight
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^^^^^ 13.8 Using an impact screwdri
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202 1.6 litre engine in-car repair
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2O10 1.6 litre engine in-car repair
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2012 1.6 litre enginein-car repair
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Page 261 and 262: 2018 1.6 litre engine in-car repair
Page 263 and 264: 2O20 1.6 litre engine in-car repair
Page 265 and 266: Chapter 2 Part B: 1.4 litre engine
Page 267 and 268: 6 Once pressure is felt, continue t
Page 269 and 270: 4.17 FIAT special tool used to lock
Page 271 and 272: Section 4. It is essential that an
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Page 277 and 278: 13.8 Using an impact screwdriver to
Page 279 and 280: 2A«2 1.2 litre engine in-car repai
Page 281 and 282: 2A«4 1.2 litre engine in-car repai
Page 283 and 284: 2A»6 1.2 litre engine in-car repai
Page 285 and 286: 2A»8 1.2 litre engine in-car repai
Page 287 and 288: 2A»10 1.2 litre engine in-car repa
Page 293 and 294: REF-2 Conversion factors Length (di
Page 295 and 296: REF.4 Vehicle identification number
Page 297 and 298: REF.6 Disconnecting the battery Sev
Page 299 and 300: REF.8 Tools and working facilities
Page 301 and 302: REF.10 MOT test checks This is a gu
Page 303 and 304: REF«12 MOT test checks Exhaust sys
Page 305 and 306: REF.14 Fault finding Engine • Eng
Page 307 and 308: REF.16 Fault finding Engine (contin
Page 309 and 310: REF.18 Fault finding Clutch Note: T
Page 311: REF.20 Fault finding Braking system
Page 315 and 316: REF.24 Glossary of technical terms
Page 321 and 322: REF
Page 323 and 324: REF
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Bravo & Brava • 1995 To 2000

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