Bravo & Brava • 1995 To 2000

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Lubricants and fluids Lubricants, fluids and tyre pressures 0.17 Engine Synthetic-based multigrade engine oil, viscosity SAE 10W/40, to ACEA A3, API SJ or better (Duckhams QXR Premium Petrol Engine Oil) Cooling system Ethylene glycol-based antifreeze, (Duckhams Antifreeze and Summer Coolant) Manual transmission Gear oil, viscosity SAE 75W/80, to API GL5 (Duckhams Hypoid Gear Oil 75W-80W GL-5) Automatic transmission Dexron II type automatic transmission fluid (Duckhams ATF Autotrans III) Braking system Brake and clutch fluid to DOT 4 Power steering Dexron type ATF Choosing your engine oil Engines need oil, not only to lubricate moving parts and minimise wear, but also to maximise power output and to improve fuel economy. By introducing a simplified and improved range of engine oils, Duckhams has taken away the confusion and made it easier for you to choose the right oil for your engine. HOW ENGINE OIL WORKS • Beating friction Without oil, the moving surfaces inside your engine will rub together, heat up and melt, quickly causing the engine to seize. Engine oil creates a film which separates these moving parts, preventing wear and heat build-up. • Cooling hot-spots Temperatures inside the engine can exceed 1000° C. The engine oil circulates and acts as a coolant, transferring heat from the hot-spots to the sump. Tyre pressures (cold) (Duckhams Universal Brake & Clutch Fluid) (Duckhams ATF Autotrans III) • Cleaning the engine internally Good quality engine oils clean the inside of your engine, collecting and dispersing combustion deposits and controlling them until they are trapped by the oil filter or flushed out at oil change. OIL CARE - FOLLOW THE CODE To handle and dispose of used engine oil safely, always: • Avoid skin contact with used engine oil. Repeated or prolonged contact can be harmful. • Dispose of used oil and empty packs in a responsible manner in an authorised disposal site. Call 0800 663366 to find 0800 66 33 66 t n e o n e n e a r e s t t o y° u - Never tip oil down drains or onto the ground. DUCKHAMS ENGINE OILS For the driver who demands a premium quality oil for complete reassurance, we recommend synthetic formula Duckhams QXR Premium Engine Oils. For the driver who requires a straightforward quality engine oil, we recommend Duckhams Hypergrade Engine Oils. For further information and advice, call the Duckhams UK Helpline on 0800 212988. Note: Pressures apply only to original-equipment tyres, and may vary if other makes or type is fitted; check with the tyre manufacturer or supplier for correct pressures if necessary. Front Rear Normal load: Except 185/55 R15 and 195/50 R15 tyres 2.2 bar (32 psi) 2.2 bar (32 psi) 185/55 R15 and 195/50 R15 tyres 2.2 bar (32 psi) 2.3 bar (33 psi) Full load 2.3 bar (33 psi) 2.5 bar (36 psi) Spare wheel: Normal (full-width) wheel 2.8 bar (41 psi) 2.8 bar (41 psi) Space saver (narrow) wheel 4.2 bar (61 psi) 4.2 bar (61 psi)
Chapter 1 Routine maintenance & servicing Contents Air filter renewal 19 Automatic transmission fluid level check 5 Auxiliary drivebelt check and renewal 21 Auxiliary drivebelt tension check 7 Battery electrolyte level check 6 Brake fluid renewal 26 Braking system pipes and hoses check 11 Clutch cable adjustment 22 Coolant renewal 31 Engine management system fault code check 25 Engine oil and filter renewal 3 Evaporative emission control system check 29 Exhaust emissions check 24 Exhaust system check 12 Front brake pad check 4 Fuel filter renewal 20 Degrees of difficulty Easy, suitable for |k novice with little expenence ^ Fairly easy, suitable §x for beginner with §^ some experience ^ Fairly difficult, ^ suitable for competent 0^ DIY mechanic ^ • M Handbrake adjustment 23 Hinge and lock lubrication 16 Hose and fluid leak check 9 Introduction 1 Lights and horn operation check 15 Manual transmission oil level check 27 Pollen filter renewal 8 Rear brake shoe check 28 Regular maintenance 2 Road test 17 Spark plug renewal 18 Steering and suspension check 13 Timing belt renewal 30 Transmission and driveshaft gaiter check 10 Underbody protection check 14 Difficult, suitable for ^ experienced DIY >J^ mechanic Very difficult, ^ suitable for expert DIY ^ or professional ^
Page 1 and 2: BRAVO & BRAVA • 1995 to 2000 (N t
Page 3 and 4: Contents LIVING WITH YOUR FIAT BRAV
Page 5 and 6: o.4 Introduction The 3-door FIAT Br
Page 7 and 8: o.6 Roadside repairs The following
Page 9 and 10: o.8 Roadside repairs Wheel changing
Page 11 and 12: o«io Weekly checks Introduction Th
Page 13 and 14: o-i2 Weekly checks Engine oil level
Page 15 and 16: o.i4 Weekly checks Tyre condition a
Page 17: o.i6 Weekly checks Washer fluid lev
Page 21 and 22: Torque wrench settings (continued)
Page 23 and 24: 1 Washer reservoir 2 Inlet manifold
Page 25 and 26: 1 Introduction General information
Page 27 and 28: A - -A 6.3 Topping-up the battery e
Page 29 and 30: 7.21 Set the belt tension, then tig
Page 31 and 32: Try to move the pipes and silencers
Page 33 and 34: 18.6 Pull the HT leads off the spar
Page 35 and 36: 5 Before removing the filter, note
Page 37 and 38: 2 To fully check the operation of t
Page 39 and 40: 31.3a Opening the radiator bleed sc
Page 41 and 42: Chapter 12 Body electrical systems
Page 43 and 44: 1 General information and precautio
Page 45 and 46: to release the clip, then withdraw
Page 47 and 48: Body electrical systems 12»7 4.35a
Page 49 and 50: 14 Extract the festoon-type bulb fr
Page 51 and 52: 6.18a Unscrew the mounting bolts ..
Page 53 and 54: 10.2 Prise the speaker grille from
Page 55 and 56: Body electrical systems 12»15 14.4
Page 57 and 58: 15.3c ... and remove the inner meta
Page 59 and 60: 18.6b Wiper mounting bolt located o
Page 61 and 62: 22.3b Disconnect the yellow wiring
Page 63 and 64: Key to symbols — t ; j^g. Item nu
Page 65 and 66: Wire colours W White R Red Y Yellow
Page 67 and 68: Wire colours W White O Orange R Red
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Wire colours W White O Orange R Red
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Wire colours W R Y Br P Bl Gr G B V
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Wire colours Key to items w R Y Br
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11 »2 Bodywork and fittings which
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11 »4 Bodywork and fittings 6 Fron
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'\'\»6 Bodywork and fittings the c
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11 »8 Bodywork and fittings 10.11
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11*10 Bodywork and fittings 7 If wo
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11*12 Bodywork and fittings 16.10 R
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11*14 Bodywork and fittings 18.3a U
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11*16 Bodywork and fittings 18.23a
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11*18 Bodywork and fittings 20.15b
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11 »22 Bodywork and fittings 16 Wi
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10*2 Suspension and steering system
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1f>8 Suspension and steering system
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10*10 Suspension and steering syste
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10«12 Suspension and steering syst
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10*14 Suspension and steering syste
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9*2 Braking system Anti-lock brakin
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9*4 Braking system 4.2 Disconnectin
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9*6 Braking system 5 Unhook the sel
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9*8 Braking system 5.27 Removing th
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9*10 Braking system 8.4 Disconnecti
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9»12 Braking system K-0 10.13 Cros
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9»14 Braking system 25 Working ins
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9*16 Braking system 2 Unbolt the ex
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8*2 Driveshafts 1 General informati
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8*4 Driveshafts 3.23a Extract the c
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8*6 Driveshafts 4.7 Unbolt the inte
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Chapter 7 Part B: Automatic transmi
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2.19a Two of the six bolts securing
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S§^)/ H31468 6.11 Selector lever p
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Chapter 7 Part A: Manual transmissi
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2 Gearchange lever and linkage remo
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hoist to the left-hand end of the i
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) Apply a smear of high-melting-poi
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6*2 Clutch 1 General information Ve
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6«4 Clutch 6.4 Clutch slave cylind
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Chapter 5 Part B: Ignition system C
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2.8 Diagnostic connector plug locat
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4.4 Pull the HT leads off the spark
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6.1 Crankshaft sensor on 1.6 litre
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Chapter 5 Part A: Starting and char
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Starting and charging systems 5A»3
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5.13a Unscrew the bolts securing th
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6 Unscrew and remove the starter mo
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402 Exhaust and emission control sy
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404 Exhaust and emission control sy
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Chapter 4 Part B: Fuel system - mul
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2.5 Disconnecting the breather hose
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4.3c Disconnecting the throttle pot
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Refitting 20 Refit the injectors an
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Unplug the wiring connectors and un
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5.10a Once the base of the unit has
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8.8b ... and remove this wiring har
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Chapter 4 Part A: Fuel system - sin
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6 Slacken and withdraw the securing
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5.1 Disconnect the breather hose fr
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Refitting 17 Refitting is a reversa
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Fuel system - single-point injectio
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Disconnect the inlet manifold coola
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Chapter 3 Cooling, heating and vent
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eveal a faulty hose, it must be ren
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Refitting 14 Ensure that the cylind
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36 Unbolt and remove the timing bel
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Cooling, heating and ventilation sy
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Chapter 2 Part E: Engine removal an
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Crankshaft Main bearing journal dia
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2.20a Removing the cover from the b
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2.33 Removing the left-hand wheelar
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Automatic transmission models 64 Re
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4.20 Look for cracking between the
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4.45a Locate the inner . 4.45b ...
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5.24a Using a small screwdriver ...
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5.47 Tightening the big-end bearing
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8.14 Three bore measurement points
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11.19 Lubricate the crankcase main
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2D»2 1.8 litre engine in-car repai
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Location of TDC on No 1 cylinder 1
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4.13a Removing No 3 exhaust camshaf
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camshaft oil seals for signs of lea
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14 If necessary, remove and clean t
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37 Again working in sequence, tight
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^^^^^ 13.8 Using an impact screwdri
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202 1.6 litre engine in-car repair
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2O10 1.6 litre engine in-car repair
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2012 1.6 litre enginein-car repair
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2O20 1.6 litre engine in-car repair
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Chapter 2 Part B: 1.4 litre engine
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6 Once pressure is felt, continue t
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4.17 FIAT special tool used to lock
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Section 4. It is essential that an
Page 273 and 274:
paragraph 17), then remove the heat
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to the downpipe. The safest option
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13.8 Using an impact screwdriver to
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2A«2 1.2 litre engine in-car repai
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2A«4 1.2 litre engine in-car repai
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2A»6 1.2 litre engine in-car repai
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2A»8 1.2 litre engine in-car repai
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2A»10 1.2 litre engine in-car repa
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Page 291 and 292:
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REF-2 Conversion factors Length (di
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REF.4 Vehicle identification number
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REF.6 Disconnecting the battery Sev
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REF.8 Tools and working facilities
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REF.10 MOT test checks This is a gu
Page 303 and 304:
REF«12 MOT test checks Exhaust sys
Page 305 and 306:
REF.14 Fault finding Engine • Eng
Page 307 and 308:
REF.16 Fault finding Engine (contin
Page 309 and 310:
REF.18 Fault finding Clutch Note: T
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REF.20 Fault finding Braking system
Page 313 and 314:
REF.22 Fault finding Electrical sys
Page 315 and 316:
REF.24 Glossary of technical terms
Page 317 and 318:
Page 319 and 320:
Page 321 and 322:
REF
Page 323 and 324:
REF
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Bravo & Brava • 1995 To 2000

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