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Bridgestone Retail Operations, LLC<br />

PROJECT MANUAL<br />

Version: January 2012<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Acceptable Manufacturers: Clopay Building Products Company, which is located at: 8585 Duke<br />

Blvd. ; Mason, OH 45040-3101; Toll Free Tel: 800-282-2260; Tel: 513-770-4800; Fax: 513-770-<br />

3519; Factory contacts, Michele Koverman 937-440-6367, mkoverman@clopay.com;; Chris<br />

Remick 614-306-9968 cremick@clopay.com. No other manufacturer accepted.<br />

2.02 OVERHEAD DOORS GENERAL<br />

A. Provide overhead doors manufactured as a complete assembly. Provide each door assembly<br />

comprising door panels, brackets, tracks, counterbalance mechanisms, and hardware, all as<br />

required for the opening size and headroom available.<br />

B. Vision Panels: Nine (9) full vision panels, pre-painted frames to match door finish. Provide safety<br />

glass for all vision panel locations, 1/8” safety glass or ½” insulated glass safety glass. Refer to<br />

Section 2.04. In high wind zones requiring impact-resistant glazing, only three (3) panels will<br />

incorporate vision panels.<br />

C. Finish: Exterior 1 mil (.025 mm) coating; interior 0.5 mil (0.013 mm) coating; color as indicated on<br />

the drawings.<br />

D. Hardware: Hinges and brackets manufactured from hot-dipped galvanized steel, minimum 0.075<br />

inch (1.91 mm) thickness. Ten ball steel rollers full floating in case-hardened steel races, mounted<br />

to fit the taper of the track.<br />

E. Tracks: Vertical tracks minimum 0.061 inch (1.55 mm) galvanized steel tapered and mounted for<br />

wedge type closing. Horizontal tracks minimum 0.075-inch (1.91 mm) galvanized steel, reinforced<br />

with minimum 0.0897 inch (2.28 mm) galvanized steel angles as required.<br />

a. Track Width: 3 inches (75 mm).<br />

b. Lift application per drawings<br />

F. Spring Counterbalance: Torsion spring counterbalance mechanism sized to weight of the door,<br />

with a helically wound, oil tempered torsion spring mounted on a steel shaft; cable drum of die cast<br />

aluminum with high strength galvanized aircraft cable with minimum 7 to 1 safety factor.<br />

a. High Cycle Spring: 50,000 cycles.<br />

b. Manual operation with maximum exertion of 25 lbs. force to open.<br />

G. Interior mounted end style lock with shim for 3” track. Do not bend the locking bar.<br />

H. Weatherstripping: Top brush seal and brush side seals (2-1/2” aluminum leg with 1-1/2” bristle<br />

length - Part Number 065396 - no substitutions) and special bottom astragal seal with U-<br />

Shaped flexible PVC astragal Part Number 0620141 (no substitutions).<br />

I. Install 4” exhaust port centered in the bottom section. Install in closed position with hinge on top.<br />

J. Interior Step Plate: High impact steel step plate Part Number 0120690 (no substitutions) on<br />

bottom section below slide lock.<br />

K. Spring bumper to be installed at the rear of the horizontal track per Clopay shop drawing<br />

recommendation/s.<br />

2.03 UNINSULATED SECTIONAL DOORS ( reference floor plan drawings for quantity )<br />

A. Heavy Duty Door: Clopay Model 524<br />

1. Door Size: As noted on drawings.<br />

2. Steel Skin Thickness: Minimum 0.022 inch (0.56 mm).<br />

B. Door Construction:<br />

1. Panel Sections: 2 inches (52 mm) thick roll formed commercial quality steel panel sections,<br />

hot-dip galvanized per ASTM A 924/A 924M and ASTM A 653/A 653M, phosphatized and<br />

prepainted with primer and baked-on polyester topcoat. Panel faces reinforced with two ½<br />

inch (13 mm) deep ribs on 8 inches (200 mm) centers, complemented by six 1/8 inch (3 mm)<br />

beads on 2 inches (50 mm) centers. Sections formed to create a weather tight tongue and<br />

groove meeting rail. Bottom panel section reinforced with continuous 0.050 inch (1.27 mm)<br />

aluminium astragal retainer.<br />

2. Door Stiles: Galvanized, primed and polyester top-coated turn-down steel end stiles; wrap<br />

face of panel sections a full 1-3/8 inches (35 mm); 0.049 inch (1.25 mm) minimum thickness<br />

up to 14 ft., 2 inches (4.32 m), otherwise 0.61 inch (1.55 mm) thickness; engineered for easy<br />

hardware attachment through pre-punched holes.<br />

OVERHEAD DOORS 08360 - Page 2 of 4

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