Safety Integrated - Industry - Siemens

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Ex. No. 5.3 Example Code Preliminary remark Enclosed you will find the SIMOCODE pro and STEP 7 Project example codes with which you can reconstruct the functionality described here. The example code is always assigned to the components used in the Function Examples and functions as necessary. Any further problems to be solved must be dealt with individually by the user. However, the example code can serve as a basis. Downloading the STEP 7 Project To access the corresponding project file, open the proffered "CD-FE-I-042-V10-proC.zip" file and extract this into any directory. To download the S7 Project in the CPU you must have a connection between the MPI interface of your PG/PC and the MPI interface of the CPU. Please proceed as follows: ■ First load the hardware configuration in the S7 CPU ■ Change to SIMATIC Manager ■ Activate the Module folder ■ Click the Load button The assignment of the cyclical control and signal data that has been exchanged between the DP Master and SIMOCODE once in each DP mode is listed in the following table. The control data is sent to SIMOCODE from the DP Master. SIMOCODE answers by sending the signal data to the master module. The CPU 315-2DP is the master in this example. In the PLC program, access to the cyclical data is via the inputs (signal data) and the outputs (control data). Note The program code for creating the control commands to switch the direct starter on and off must be individually created by the user. The program code for further processing the "EMERGENCY STOP" signal in the PLC must be individually created by the user. The "EMERGENCY STOP" signal is not safety oriented. 164 Functional Example No. CD-FE-I-042-V10-EN Table of controls at the PLC interface Cyclical control data Bit 0.0 Not assigned Bit 0.1 OFF Bit 0.2 ON Bit 0.3 Not assigned Bit 0.4 Not assigned Bit 0.5 Mode Selector S1 Bit 0.6 Not assigned Bit 0.7 Not assigned Table of signals at the PLC interface Cyclical signal data Bit 0.0 Not assigned Bit 0.1 OFF Bit 0.2 ON> Bit 0.3 Pre-warning Overload Bit 0.4 Change-Over Pause active Bit 0.5 REMOTE operating mode Bit 0.6 General Fault Bit 0.7 General Warning Bit 1.0 EMERGENCY STOP Bit 1.1 Not assigned Bit 1.2 Not assigned Bit 1.3 Not assigned Bit 1.4 Not assigned Bit 1.5 Not assigned Bit 1.6 Not assigned Bit 1.7 Not assigned
Downloading the SIMOCODE pro project To access the corresponding project file, copy the proffered file "CD-FE-I-042-SternDrei-NH-Kat4.sdp" into any directory. Open the project via the Switching devices > Open menu. You can choose between a PROFIBUS DP or an RS232 connection to download the SIMOCODE pro project into the control unit. The following window will open when you activate the Load in switching device button: Select the desired interface and confirm with OK. A PROFIBUS cable is required for the download via PROFIBUS DP. For downloading via RS232, a PC cable with the order number 3UF7 940-0AA00-0 is required. Functional Example No. CD-FE-I-042-V10-EN 165 Ex. No. 5.3
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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Page 115 and 116: Description Parameters For the doub
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Page 127 and 128: Commissioning the AS Interface Safe
Page 129 and 130: SIMOCODE pro direct starters with s
Page 131 and 132: Required Components Hardware compon
Page 133 and 134: Wiring of Hardware Components
Page 135 and 136: Note Screenshot SIMOCODE is inserte
Page 137 and 138: Parameter settings Note Screenshot
Page 139 and 140: Downloading the SIMOCODE pro projec
Page 141 and 142: The displayed link is parameterized
Page 143 and 144: SIMOCODE pro reversing starters wit
Page 151 and 152: Parameter settings Note Screenshot
Page 153 and 154: Downloading the SIMOCODE pro projec
Page 157 and 158: SIMOCODE pro star-delta starters wi
Page 165: Parameter settings Note Screenshot
Page 171 and 172: Fail-safe Controllers SIMATIC Safet
Page 173 and 174: Required components Hardware compon
Page 175 and 176: L1 N PE Note A connection between t
Page 177 and 178: Settings of the CPU 315F-2DP The se
Page 179 and 180: The sample code with the given conf
Page 181 and 182: Safety Door with Spring-Loaded Enga
Page 183 and 184: Required components Hardware compon
Page 185 and 186: L1 N PE PS 307 / CPU 315F L+ M IM 1
Page 187 and 188: Important hardware component settin
Page 189 and 190: Basic Performance Data Load and mai
Page 191 and 192: Note If the above section is not ob
Page 193 and 194: FB "COORDINATION" (FB1, DB1) After
Page 195 and 196: Safety Door with Magnetic Engagemen
Page 197 and 198: Setup and Wiring In order to set up
Page 199 and 200: Function test After wiring the hard
Page 203 and 204: Basic Performance Data Load and mai
Page 205 and 206: FC "STANDARD" (FC 3) The FC "STANDA
Page 207 and 208: The safety door locks ("COIL"="1"),
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Page 211 and 212: Setup and Wiring In order to set up
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Sample Code Preliminary Remarks Enc
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The acknowledgement for the enable
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Light Curtain in Category 4 with Mu
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Flow chart The flow chart below sho
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ACK PS 307 START CPU 315F Wiring of
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Function test After wiring the hard
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Set mode: "Test Mode" During Proces
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FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
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Two-Hand Control Panel with Integra
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Settings of the failsafe F-DO The s
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F-CALL (FC1) F-CALL (FC1) is the F
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Integration of the Readback Signal
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Setup and Wiring In order to set up
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L1 N PE PS 307 / CPU 315F L+ M AUX1
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Warning! When using the F applicati
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Safety Shutdown in the Stop Categor
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G_FB_XX_152 Time sequence for Stop
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Setup and Wiring Regarding the use
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Parameters used Below, some charact
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L1 N PE PS 307 / CPU 315F A4 2 DO H
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Function test The inputs and output
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Set mode: "Test Mode" During Proces
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Network 2 FB "Safety_PRG" (FB1, DB1
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Single and Group Shutdown of Actuat
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Note The DP interface of the CPU 31
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The terminal markings of the load c
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Function test After wiring the hard
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Settings of the fail-safe F-DO The
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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Operation: Normal operation Operati
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Operation: Automatic reintegration
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Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Required Components Hardware compon
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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Contact partners Contact partners f
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