Safety Integrated - Industry - Siemens

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Ex. No. 12 Operating instruction Note The configuration of MASTERDRIVES is not discussed in this example. If the S7 projects in the S7-CPUs and MASTERDRIVES have been parameterized accordingly, you can start the drive. The following points should be checked before taking the actions below: ■ Emergency stop button unlocked ■ Actuator in position switch (simulates closed safety door). ■ Neither F-DI nor F-DO are passivated. ■ Mode switch in "normal operation" (0-signal). No. Instructions Result / Note 1 Press the acknowledgement push button (NO) and release it. 2 Press the start push button (NO) and release it. Necessary prior to the first start. Drive starts. 3 Press the Stop button (NC). Drive stops. Note An acknowledgement is required: • Prior to the first start (normal operation) • After triggering emergency stop • After opening the safety door in normal operation • After error recognition during plausibility checks for the speed value Note For further help on commissioning this example please refer to chapter 4.4 "Function test". 394 Functional Example No. AS-FE-I-012-V10-EN
Safety Drives System 1 SAFE STANDSTILL Category 3 acc. to EN 954-1 with SIMOVERT MASTERDRIVES 396 1.1 Safe standstill with interlocked protective doors, Emergency Stop implemented using safety combinations 398 1.2 Safe standstill for non-interlocked protective doors, Emergency Stop implemented using safety combinations 400 1.3 Safe standstill for non-interlocked protective doors, implemented with one safety combination 402 1.4 Safe standstill for non-interlocked protective doors, implemented with one safety combination 404 1.5 Safe standstill for interlocked protective doors, Emergency Stop, implemented with safety combinations and standard PLC 406 1.6 Safe standstill for non-interlocked protective doors, Emergency Stop, implemented with a safety combination and standard PLC 408 1.7 Safe standstill for several noninterlocked protective doors and several drives, Emergency Stop implemented using safety combinations 2 SAFE STANDSTILL Category 3 acc. to EN 954-1 with SIMODRIVE 611universal 412 2.1 Safe standstill with interlocked protective doors, Emergency Stop implemented using safety combinations 414 2.2 Safe standstill for non-interlocked protective doors, Emergency Stop implemented using safety combinations 416 2.3 Safe standstill for non-interlocked protective doors, implemented with one safety combination 418 2.4 Safe standstill for non-interlocked protective doors, implemented with one safety combination 420 2.5 Safe standstill for interlocked protective doors, Emergency Stop, implemented with safety combinations and standard PLC 422 2.6 Safe standstill for non-interlocked protective doors, Emergency Stop, implemented with a safety combination and standard PLC 424 2.7 Safe standstill for several noninterlocked protective doors and several drives, Emergency Stop implemented using safety combinations 3 SAFE STANDSTILL Category 3 acc. to EN 954-1 with SINAMICS S120 428 3.1 Safe standstill, Safe Stop 1 implemented using safety combination 432 3.2 Safe standstill, implemented with one safety combination 434 3.3 Safe standstill for interlocked protective doors, Emergency Stop, implemented with safety combination and standard 436 4 Safe Monitoring of Drive Functions SIMOTION D/ SIMATIC S7-F 5 SINAMICS G120 - controlled via PROFIBUS 463 5.1 Safety functions using PROFIsafe, Category 3 (EN 954-1) or SIL 2 (IEC 61508) 487 5.2 Safety functions via terminals, Category 3 (EN 954-1) or SIL 2 (IEC 61508) Safety Integrated · March 2007
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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SIMOCODE pro star-delta starters wi
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Fail-safe Controllers SIMATIC Safet
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L1 N PE Note A connection between t
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Settings of the CPU 315F-2DP The se
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The sample code with the given conf
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Safety Door with Spring-Loaded Enga
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Basic Performance Data Load and mai
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Note If the above section is not ob
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FB "COORDINATION" (FB1, DB1) After
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Safety Door with Magnetic Engagemen
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Setup and Wiring In order to set up
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Function test After wiring the hard
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Basic Performance Data Load and mai
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FC "STANDARD" (FC 3) The FC "STANDA
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The safety door locks ("COIL"="1"),
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Safety Door without Guard Locking i
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Sample Code Preliminary Remarks Enc
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The acknowledgement for the enable
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Light Curtain in Category 4 with Mu
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Flow chart The flow chart below sho
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ACK PS 307 START CPU 315F Wiring of
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Set mode: "Test Mode" During Proces
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FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
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Two-Hand Control Panel with Integra
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Settings of the failsafe F-DO The s
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F-CALL (FC1) F-CALL (FC1) is the F
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Integration of the Readback Signal
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L1 N PE PS 307 / CPU 315F L+ M AUX1
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Warning! When using the F applicati
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Safety Shutdown in the Stop Categor
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G_FB_XX_152 Time sequence for Stop
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Setup and Wiring Regarding the use
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Parameters used Below, some charact
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L1 N PE PS 307 / CPU 315F A4 2 DO H
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Function test The inputs and output
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Set mode: "Test Mode" During Proces
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Network 2 FB "Safety_PRG" (FB1, DB1
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Single and Group Shutdown of Actuat
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Note The DP interface of the CPU 31
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The terminal markings of the load c
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Settings of the fail-safe F-DO The
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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Contact partners Contact partners f
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