Safety Integrated - Industry - Siemens

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Ex. No. 7 Required components Hardware components Component Type MRPD / Ordering data Qty Manufacturer Power supply PS307 5A 6ES73071EA00-0AA0 1 Siemens AG S7-CPU, can be used for safety applications CPU 315F-2DP 6ES7315-6FF01-0AB0 1 Micro Memory Card MMC 512 kB 6ES7953-8LJ10-0AA0 1 Interface module for ET 200S IM 151 High Feature 6ES7151-1BA00-0AB0 1 Power module for ET 200S PM-E DC24..48V AC24..230V 6ES7138-4CB10-0AB0 2 Electronic module for ET 200S 2DI HF DC24V 6ES7131-4BB00-0AB0 3 Electronic module for ET 200S 4/8 F-DI DC24V 6ES7138-4FA01-0AB0 1 Electronic module for ET 200S 4 F-DO DC24V/2A 6ES7138-4FB01-0AB0 1 Terminal module for ET 200S TM-P15S23-A0 6ES7193-4CD20-0AA0 2 Terminal module for ET 200S TM-E15S24-A1 6ES7193-4CA20-0AA0 3 Terminal module for ET 200S TM-E30C46-A1 6ES7193-4CF50-0AA0 2 Profile rail 482.6 mm 6ES7390-1AE80-0AA0 1 Standard mounting rail 35 mm, length: 483 mm 6ES5710-8MA11 1 Emergency stop Push button, 1NC 3SB3801-0DG3 1 Contact (for Emergency stop) 1NC, screw-type connection 3SB3420-0C 1 Push button green, 1NO 3SB3801-0DA3 2 Push button red, 1NC 3SB3801-0DB3 1 Contactor AC-3, 3KW/400V, 1NC, DC 24V, 3RT1015-2BB42 2 Excess voltage limiter for plugging RC element AC 24...48V, DC 3RT1916-1CB00 2 onto contactor 24...70V Motor Low-voltage motor 0.12kW 1LA7060-4AB10 1 Circuit breaker for motor protection 0.35...0.5A 3RV1011-0FA1 1 Note The functionality was tested with the hardware components listed. Similar products not included in the above list can also be used. Please note that in this case changes in the sample code (e.g. different addresses) may become necessary. Configuration software/tools 246 Functional Example No. AS-FE-I-007-V10-EN Warning! Always check whether contactors and circuit breakers are suitable for the used motor with regard to the performance data. Furthermore, ensure safe operation on the net by using appropriate fuses. Component Type MRPD / Ordering data Qty Manufacturer SIMATIC STEP 7 V5.3 + SP1 6ES7810-4CC07-0YA5 1 Siemens AG SIMATIC Distributed Safety V5.3 6ES7833-1FC01-0YA5 1
Setup and Wiring In order to set up and wire the functional example, it is absolutely necessary to consider the following note: Note In order to meet the requirements of Safety Category 4, it is obligatory to read back the process signal to the actuator. An overview of the hardware structure Overall arrangement The arrangement used to demonstrate the signal feedback consists of a PROFIBUS configuration. A failsafe S7-CPU is used as DP master, an ET 200S as DP slave. Note One 4DI electronic module can be used instead of two 2DI electronic modules. The "high feature" electronic modules can also be replaced by standard modules. Readback signal The readback signals are connected to the hardware via the auxiliary contacts (NC) of the contactors. The auxiliary contacts of the contactors are connected to the standard input channel of the ET 200S. There are 2 options: Contactor K1 Note The reason that two input modules are shown under "Option 1" is due to the division of the signals in the re- PS 307 START STOP ACK CPU 315F DP IM 151 HF PM-E Contactor Readback signals spective example program. In general, the two required inputs can also be located on one input module. Functional Example No. AS-FE-I-007-V10-EN 247 2DI HF PM-E F-DI F-DO Emergency stop Contactor Three-phase alternating current motor Option 1 Option 2 As described in this example: Could also be done as shown below: 2DI HF Read back signal Contactor K2 2 DI HF The signals are read back individually via one input each. This provides better diagnostic functions. 2DI HF Read back signal Contactor K1 Contactor K2 The signals are read back via a total of one input. Load circuit Circuit breaker G_FB_XX_142 Ex. No. 7
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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SIMOCODE pro star-delta starters wi
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Fail-safe Controllers SIMATIC Safet
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L1 N PE Note A connection between t
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Settings of the CPU 315F-2DP The se
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The sample code with the given conf
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Safety Door with Spring-Loaded Enga
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Basic Performance Data Load and mai
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Note If the above section is not ob
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FB "COORDINATION" (FB1, DB1) After
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Safety Door with Magnetic Engagemen
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Page 199 and 200: Function test After wiring the hard
Page 201 and 202: Settings of the CPU 315F-2DP The se
Page 203 and 204: Basic Performance Data Load and mai
Page 205 and 206: FC "STANDARD" (FC 3) The FC "STANDA
Page 207 and 208: The safety door locks ("COIL"="1"),
Page 209 and 210: Safety Door without Guard Locking i
Page 211 and 212: Setup and Wiring In order to set up
Page 215 and 216: Settings of the CPU 315F-2DP The se
Page 217 and 218: Sample Code Preliminary Remarks Enc
Page 219 and 220: The acknowledgement for the enable
Page 221 and 222: Light Curtain in Category 4 with Mu
Page 223 and 224: Flow chart The flow chart below sho
Page 225 and 226: ACK PS 307 START CPU 315F Wiring of
Page 229 and 230: Set mode: "Test Mode" During Proces
Page 233 and 234: FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
Page 235 and 236: Two-Hand Control Panel with Integra
Page 237 and 238: Required components Hardware compon
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Page 241 and 242: Important hardware component settin
Page 243 and 244: Settings of the failsafe F-DO The s
Page 245 and 246: F-CALL (FC1) F-CALL (FC1) is the F
Page 247: Integration of the Readback Signal
Page 251 and 252: L1 N PE PS 307 / CPU 315F L+ M AUX1
Page 259 and 260: Warning! When using the F applicati
Page 261 and 262: Safety Shutdown in the Stop Categor
Page 263 and 264: G_FB_XX_152 Time sequence for Stop
Page 265 and 266: Setup and Wiring Regarding the use
Page 267 and 268: Parameters used Below, some charact
Page 269 and 270: L1 N PE PS 307 / CPU 315F A4 2 DO H
Page 271 and 272: Function test The inputs and output
Page 273 and 274: Set mode: "Test Mode" During Proces
Page 277 and 278: Network 2 FB "Safety_PRG" (FB1, DB1
Page 279 and 280: Single and Group Shutdown of Actuat
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Page 293 and 294: Please consider the following notes
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Function test After wiring the hard
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Settings of the fail-safe F-DO The
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Sample Code Preliminary Remarks Enc
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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Operation: Normal operation Operati
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Operation: Automatic reintegration
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Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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Contact partners Contact partners f
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Safety Integrated - Industry - Siemens

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