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Safety Integrated - Industry - Siemens

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Ex. No. Protective door monitoring with automatic start Category 4<br />

2.12<br />

acc. to EN 954-1 with/without operational switching<br />

with a safety fuseless load feeder 3RA7<br />

Function<br />

Description of the functionality<br />

This <strong>Safety</strong> Functional Example describes a mechanically isolating<br />

protective mechanism in the form of a protective door.<br />

The most frequently used solution for plants and machines to<br />

secure hazardous areas is mechanically isolating protective<br />

equipment or access hatches. In this case, the function is to<br />

monitor unauthorized entry into plant and system areas as<br />

well as to prevent potentially hazardous machine functions if<br />

the protective equipment - in this case protective door - is not<br />

closed.<br />

Position switch with<br />

separated actuator<br />

Actuator<br />

Protective door opened Protective door closed<br />

The protective door is monitored by two SIRIUS position<br />

switches with positively-opening contacts using a safety fuseless<br />

load feeder according to Category 4 in compliance with<br />

EN 954-1. If this protective door is opened, the load feeder<br />

safety shuts down (de-activates) the contactors, connected in<br />

series, with its positively-driven contacts according to stop<br />

Required components<br />

Hardware components<br />

Note<br />

The functionality was tested using the specified hardware<br />

components. Products that are similar but deviate<br />

from the list above can be used (e.g. a different safety<br />

load feeder). However, in this case, please carefully note<br />

that it may be necessary to make modifications as to<br />

how the hardware components are connected-up (e.g.<br />

another connection assignment).<br />

50 Functional Example No. CD-FE-I-016-V10-EN<br />

G_FB_XX_038<br />

Category 0 in compliance with EN 60204. In this particular example,<br />

a drive is stopped. If the protective door is closed and<br />

after the position switch and downstream contactors have<br />

been checked, then the drive automatically starts. It is possible<br />

to operationally switch (in/out) the contactors. Either a<br />

floating (electrically isolated) contact is connected between<br />

terminal 3 and terminal 4 (refer to „Wiring of the hardware<br />

components“ page 51) or a non-floating (non-electrically isolated)<br />

output (24 V DC) - e.g. from a standard PLC - is connected<br />

at terminal 4. The operational switching has a lower<br />

priority than the safety function. If the operational switching<br />

is no longer required, a wire link (jumper) should be connected<br />

between terminal 3 and terminal 4.<br />

Note<br />

The position switches must be arranged so that they are<br />

not damaged when they are approached and passed.<br />

This is the reason that they may not be used as mechanical<br />

endstop.<br />

Advantages/customer benefits<br />

■ Pure hardware engineering without having to configure/program<br />

software<br />

■ A low scope of simple wiring<br />

■ Space-saving design using our compact safety relay<br />

■ Can be simply expanded using expansion devices<br />

Component Type MRPD / Ordering data Qty Manufacturer<br />

SIRIUS<br />

position switch<br />

Position switch with separate actuator 3SE2 243-0XX40 2 <strong>Siemens</strong> AG<br />

Actuator for<br />

position switch<br />

Radius actuator 3SX3 228 2<br />

<strong>Safety</strong> load feeder 3RA7 3RA7112-4CA26-0AB4 1

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