Safety Integrated - Industry - Siemens

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Ex. No. 6 Setup and Wiring In order to set up and wire the functional example, it is absolutely necessary to consider the following note: Warning! In order to meet the requirements of Safety Category 4, it is obligatory to read back the process signal to the actuator. Read back is not implemented in this example. The actuator in this example is an indicator light simulating a machine. If other actuators are used, read back has to be ensured by the user. The Safety Integrated Functional Example No. 7 „Integration of the Readback Signal in an Application of Category 4 acc. to EN 954-1“ provides a detailed description of "Read back". An overview of the hardware structure The arrangement to use a two-hand control panel consists of a PROFIBUS configuration. A failsafe S7-CPU is used as DP master, an ET 200S as DP slave. The indicator light simulates the hazardous "machine". ACK PS 307 CPU 315F DP IM 151 HF PM-E Exclusive OR sensor 1 Note The "high feature" electronic modules can also be replaced by standard modules. 236 Functional Example No. AS-FE-I-006-V10-EN 2DI HF PM-E F-DO F-DI Two-hand control panel Simulated „machine“ Exclusive OR sensor 2 Wiring of the hardware components Requirements: The power supplies are supplied with 230V AC. First check the addresses set at the hardware components listed below: Hardware component IM 151 High Feature Address to be set 6 (PROFIBUS address) F-DI Switch position: 1111111110 F-DO Switch position: 1111111101 Note Can be changed The PROFIsafe addresses are automatically assigned during configuring the failsafe modules in STEP 7. The PROFIsafe addresses 1 to 1022 are permissible. Please make sure that the setting at the address switch (DIP switch) on the side of the module corresponds to the PROFIsafe address in the hardware configuration of STEP 7. Note The DP interface of the CPU 315F must be connected with the DP interface of the IM 151 HF. Note The wiring of the hardware is illustrated below. In the following table the hardware components which occur several times are numbered to ensure that they can be clearly assigned in the subsequent wiring diagram.
L1 N PE PS 307 / CPU 315F L+ M IM 151 HF PM-E AUX1 4 8 A4 2DI HF PM-E F-DO F-DI PM-E PM-E 2 6 3 7 IM 151 HF L L M M 2 3 4 A4 A3 A8 1 5 F-DO 6 7 8 10 A8 A12 A7 A11 9 13 14 11 15 12 AUX1 4 8 A4 16 A16 A15 2 6 3 7 A8 2 3 4 A4 A3 1 5 6 7 8 A4 2 DI HF 1 5 2 6 3 7 F-DI 10 A8 A12 A7 A11 A8 A4 9 13 14 11 15 12 16 A16 A15 PM-E PM-E AUX1 4 8 2 6 3 7 A8 A4 AUX1 4 8 2 6 3 7 1 2 A8 3 4 G_FB_XX_136 1L 2L Acknowledgement Actuator Two-handcontrol panel (with integrated emergency stop Functional Example No. AS-FE-I-006-V10-EN 237 1R 2R 1 2 3 4 G_FB_XX_137 Ex. No. 6
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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SIMOCODE pro star-delta starters wi
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Fail-safe Controllers SIMATIC Safet
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L1 N PE Note A connection between t
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Settings of the CPU 315F-2DP The se
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The sample code with the given conf
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Safety Door with Spring-Loaded Enga
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Page 189 and 190: Basic Performance Data Load and mai
Page 191 and 192: Note If the above section is not ob
Page 193 and 194: FB "COORDINATION" (FB1, DB1) After
Page 195 and 196: Safety Door with Magnetic Engagemen
Page 197 and 198: Setup and Wiring In order to set up
Page 199 and 200: Function test After wiring the hard
Page 201 and 202: Settings of the CPU 315F-2DP The se
Page 203 and 204: Basic Performance Data Load and mai
Page 205 and 206: FC "STANDARD" (FC 3) The FC "STANDA
Page 207 and 208: The safety door locks ("COIL"="1"),
Page 209 and 210: Safety Door without Guard Locking i
Page 215 and 216: Settings of the CPU 315F-2DP The se
Page 217 and 218: Sample Code Preliminary Remarks Enc
Page 219 and 220: The acknowledgement for the enable
Page 221 and 222: Light Curtain in Category 4 with Mu
Page 223 and 224: Flow chart The flow chart below sho
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Page 229 and 230: Set mode: "Test Mode" During Proces
Page 233 and 234: FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
Page 235 and 236: Two-Hand Control Panel with Integra
Page 237: Required components Hardware compon
Page 243 and 244: Settings of the failsafe F-DO The s
Page 245 and 246: F-CALL (FC1) F-CALL (FC1) is the F
Page 247 and 248: Integration of the Readback Signal
Page 251 and 252: L1 N PE PS 307 / CPU 315F L+ M AUX1
Page 255 and 256: Settings of the failsafe F-DO The s
Page 259 and 260: Warning! When using the F applicati
Page 261 and 262: Safety Shutdown in the Stop Categor
Page 263 and 264: G_FB_XX_152 Time sequence for Stop
Page 265 and 266: Setup and Wiring Regarding the use
Page 267 and 268: Parameters used Below, some charact
Page 269 and 270: L1 N PE PS 307 / CPU 315F A4 2 DO H
Page 271 and 272: Function test The inputs and output
Page 273 and 274: Set mode: "Test Mode" During Proces
Page 277 and 278: Network 2 FB "Safety_PRG" (FB1, DB1
Page 279 and 280: Single and Group Shutdown of Actuat
Page 281 and 282: Required components Hardware compon
Page 283 and 284: Note The DP interface of the CPU 31
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Settings of the failsafe F-DO The s
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Function test After wiring the hard
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Settings of the fail-safe F-DO The
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Sample Code Preliminary Remarks Enc
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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Operation: Normal operation Operati
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Operation: Automatic reintegration
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Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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