Safety Integrated - Industry - Siemens

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Ex. No. 1 Setup and Wiring In order to set up and wire the functional example, it is absolutely necessary to consider the following note: Warning! In order to meet the requirements of Safety Category 4, it is obligatory to read back the process signal to the actuator. Read back is not implemented in this example. The actuator in this example is an indicator light simulating a machine. If other actuators are used, read back has to be ensured by the user. The Safety Integrated Functional Example No. 7 „Integration of the Readback Signal in an Application of Category 4 acc. to EN 954-1“ provides a detailed description of "Read back". An overview of the hardware structure The arrangement to implement the emergency stop functionality consists of a PROFIBUS configuration. A failsafe S7-CPU is used as DP master, an ET 200M as DP slave. The ideally used indicator light simulates the hazardous "machine". The indicator light can be replaced by actuators in accordance with their requirements. PS 307 CPU 315F IM 153-2 Acknowledge button (NO) Safety protector DI SM321 DI SM326 DO SM326 „Start“ button (NO) Actuator optional NC / NC Emergency stop button 172 Functional Example No. AS-FE-I-001-V10-EN Wiring of the hardware components Requirements: The power supplies are supplied with 230V AC. First check the addresses set at the hardware components listed below: Hardware component Address to be set Note IM 153-2 6 (PROFIBUS adress) Can be changed DI (SM326) 8 You can change the address areas of the module via inputs (DIL button at the back of the module). Please note the following: During safety operation, input and output address have to be identical, divisible by 8 and they must have a value between 8 and 8176 (see screenshot). DO (SM326) 24 You can change the address areas of the module via inputs (DIL button at the back of the module). Please note the following: During safety operation, input and output address have to be identical, divisible by 8 and they must have a value between 8 and 8176 (see screenshot). Note The DP interface of the CPU 315F must be connected with the DP interface of the IM 153-2.
L1 N PE Note A connection between the MPI interface of your PG/PC and the MPI interface of the CPU 315F-2DP (MPI cable) is required to download the S7 project into the CPU 315F-2DP. Function test PS 307 / CPU 315F After wiring the hardware components, you can check the inputs and outputs used with regard to their functionality (after downloading the S7 project). Inputs/outputs used No. Hardware component L+ M DI SM321 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DI SM326 SF 1 2 SAFE 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 IM 153-2 L1 M DO SM326 SF 1 2 SAFE 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Safety Protector 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Start Emergency stop button Adress Symbol Signal (default value) Note Actuator Acknowledgement 1 Push button (NO) E 0.0 ACK "0" Acknowledgement 2 Push button (NO) E 0.1 START "0" Start 3 Emergency stop push button (NC/NC) E 8.0 ESTP "1" – 4 Actuator (Indicator light) A 24.0 ACTUATOR "0" "1": "Machine" active Functional Example No. AS-FE-I-001-V10-EN 173 G_FB_XX_077 Ex. No. 1
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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Page 123 and 124: Example Code This chapter describes
Page 125 and 126: Description Parameters For the doub
Page 127 and 128: Commissioning the AS Interface Safe
Page 129 and 130: SIMOCODE pro direct starters with s
Page 131 and 132: Required Components Hardware compon
Page 133 and 134: Wiring of Hardware Components
Page 135 and 136: Note Screenshot SIMOCODE is inserte
Page 137 and 138: Parameter settings Note Screenshot
Page 139 and 140: Downloading the SIMOCODE pro projec
Page 141 and 142: The displayed link is parameterized
Page 143 and 144: SIMOCODE pro reversing starters wit
Page 157 and 158: SIMOCODE pro star-delta starters wi
Page 171 and 172: Fail-safe Controllers SIMATIC Safet
Page 173: Required components Hardware compon
Page 177 and 178: Settings of the CPU 315F-2DP The se
Page 179 and 180: The sample code with the given conf
Page 181 and 182: Safety Door with Spring-Loaded Enga
Page 183 and 184: Required components Hardware compon
Page 185 and 186: L1 N PE PS 307 / CPU 315F L+ M IM 1
Page 187 and 188: Important hardware component settin
Page 189 and 190: Basic Performance Data Load and mai
Page 191 and 192: Note If the above section is not ob
Page 193 and 194: FB "COORDINATION" (FB1, DB1) After
Page 195 and 196: Safety Door with Magnetic Engagemen
Page 197 and 198: Setup and Wiring In order to set up
Page 199 and 200: Function test After wiring the hard
Page 203 and 204: Basic Performance Data Load and mai
Page 205 and 206: FC "STANDARD" (FC 3) The FC "STANDA
Page 207 and 208: The safety door locks ("COIL"="1"),
Page 209 and 210: Safety Door without Guard Locking i
Page 211 and 212: Setup and Wiring In order to set up
Page 213 and 214: Function test After wiring the hard
Page 217 and 218: Sample Code Preliminary Remarks Enc
Page 219 and 220: The acknowledgement for the enable
Page 221 and 222: Light Curtain in Category 4 with Mu
Page 223 and 224: Flow chart The flow chart below sho
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ACK PS 307 START CPU 315F Wiring of
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Function test After wiring the hard
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Set mode: "Test Mode" During Proces
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Sample Code Preliminary Remarks Enc
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FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
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Two-Hand Control Panel with Integra
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Settings of the failsafe F-DO The s
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F-CALL (FC1) F-CALL (FC1) is the F
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Integration of the Readback Signal
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Setup and Wiring In order to set up
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L1 N PE PS 307 / CPU 315F L+ M AUX1
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Warning! When using the F applicati
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Safety Shutdown in the Stop Categor
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G_FB_XX_152 Time sequence for Stop
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Setup and Wiring Regarding the use
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Parameters used Below, some charact
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L1 N PE PS 307 / CPU 315F A4 2 DO H
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Function test The inputs and output
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Set mode: "Test Mode" During Proces
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Network 2 FB "Safety_PRG" (FB1, DB1
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Single and Group Shutdown of Actuat
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Note The DP interface of the CPU 31
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The terminal markings of the load c
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Function test After wiring the hard
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Settings of the fail-safe F-DO The
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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Operation: Normal operation Operati
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Operation: Automatic reintegration
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Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Required Components Hardware compon
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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Safety Integrated - Industry - Siemens

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