Safety Integrated - Industry - Siemens

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Ex. No. 3 Advantages/customer benefits ■ Wiring reduced to a minimum due to use of failsafe S7-CPU and distributed I/O. The more safety functions are implemented, the more useful this advantage is. Required components Hardware components Note The functionality was tested with the hardware components listed. Similar products not included in the above list can also be used. Please note that in this case changes in the sample code (e.g. different addresses) may become necessary. Configuration software/tools 194 Functional Example No. AS-FE-I-003-V10-EN ■ Programming the failsafe program with STEP 7 engineering tools ■ Only one CPU is required, since failsafe and standard program parts run on a coexistent basis in the CPU Component Type MRPD / Ordering data Qty Manufacturer Power supply PS307 5A 6ES73071EA00-0AA0 1 Siemens AG S7-CPU, can be used for safety applications CPU 315F-2DP 6ES7315-6FF01-0AB0 1 Micro Memory Card MMC 512 kB 6ES7953-8LJ10-0AA0 1 Interface module for ET 200S IM 151 High Feature 6ES7153-2AA02-0XB0 1 Power module for ET 200S PM-E DC24..48V AC24..230V 6ES7138-4CB10-0AB0 2 Electronic module for ET 200S 4DI HF DC24V 6ES7131-4BD00-0AB0 1 Electronic module for ET 200S 4/8 F-DI DC24V 6ES7138-4FA01-0AB0 1 Electronic module for ET 200S 4 F-DO DC24V/2A 6ES7138-4FB01-0AB0 1 Terminal module for ET 200S TM-P15S23-A0 6ES7193-4CD20-0AA0 2 Terminal module for ET 200S TM-E15S24-A1 6ES7193-4CA20-0AA0 1 Terminal module for ET 200S TM-E30C46-A1 6ES7193-4CF50-0AA0 2 Profile rail 482.6 mm 6ES7390-1AE80-0AA0 1 Standard mounting rail 35 mm, length: 483 mm 6ES5710-8MA11 1 Optional: Indicator light incl.incandescent lamp yellow 3SB3217-6AA30 1 Safety position switch with locked engagement interlocked with magnetic force 3SE2830-6XX00 1 Actuator – 3SX3197 1 SIGUARD hinge switch 1NO, 1NC 3SE2200-1GA11 1 Push button green, 1NO 3SB3801-0DA3 2 Push button red, 1NC 3SB3801-0DB3 1 Component Type MRPD / Ordering data Qty Manufacturer SIMATIC STEP 7 V5.3 + SP1 6ES7810-4CC07-0YA5 1 Siemens AG SIMATIC Distributed Safety V5.3 6ES7833-1FC01-0YA5 1
Setup and Wiring In order to set up and wire the functional example, it is absolutely necessary to consider the following note: Warning! In order to meet the requirements of Safety Category 4, it is obligatory to read back the process signal to the actuator. Read back is not implemented in this example. The actuator in this example is an indicator light simulating a machine. If other actuators are used, read back has to be ensured by the user. The Safety Integrated Functional Example AS-FE-I-007-V10-EN provides a detailed description of "Read back". An overview of the hardware structure The arrangement to implement the safety door interlock consists of a PROFIBUS configuration. A failsafe S7-CPU is used as DP master, an ET 200S as DP slave. Below, the wiring of conventional modules is shown only partly to provide greater clarity. PS 307 START STOP Machine runs CPU 315F DP IM 151 HF 4DI HF F-DI PM-E 4DI HF PM-E F-DO Hinge switch F-DI Actuator contact Actuaor Safety position switch Monitoring unlocking Magnet Warning! A speed or standstill monitor for monitoring hazardous slowing down of a machine is simulated in this example with a button (NO) which is connected as single-channel to the failsafe input module (F-DI). When using real speed or standstill monitors they must be connected to the F-DI as double-channels (1oo2 evaluation). Note The "high feature" electronic modules can also be replaced by standard modules. Wiring of the hardware components Requirements: The power supplies are supplied with 230V AC. First check the addresses set at the hardware components listed below: Hardware component IM 151 High Feature Einzustellende Adress 6 (PROFIBUS address) F-DI Switch position: 1111111110 F-DO Switch position: 1111111101 Note Can be changed The PROFIsafe addresses are automatically assigned during configuring the failsafe modules in STEP 7. The PROFIsafe addresses 1 to 1022 are permissible. Please make sure that the setting at the address switch (DIL switch) on the side of the module corresponds to the PROFIsafe address in the hardware configuration of STEP 7. Note The DP interface of the CPU 315F must be connected with the DP interface of the IM 151 HF. Note The wiring of the hardware is illustrated below. In the following table, the hardware components occurring several times are numbered so they can be allocated in the subsequent wiring plan. Functional Example No. AS-FE-I-003-V10-EN 195 Ex. No. 3
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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Page 159 and 160: Required Components Hardware compon
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Page 165 and 166: Parameter settings Note Screenshot
Page 167 and 168: Downloading the SIMOCODE pro projec
Page 169 and 170: The displayed link is parameterized
Page 171 and 172: Fail-safe Controllers SIMATIC Safet
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Page 177 and 178: Settings of the CPU 315F-2DP The se
Page 179 and 180: The sample code with the given conf
Page 181 and 182: Safety Door with Spring-Loaded Enga
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Page 187 and 188: Important hardware component settin
Page 189 and 190: Basic Performance Data Load and mai
Page 191 and 192: Note If the above section is not ob
Page 193 and 194: FB "COORDINATION" (FB1, DB1) After
Page 195: Safety Door with Magnetic Engagemen
Page 199 and 200: Function test After wiring the hard
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Page 205 and 206: FC "STANDARD" (FC 3) The FC "STANDA
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Integration of the Readback Signal
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Setup and Wiring In order to set up
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L1 N PE PS 307 / CPU 315F L+ M AUX1
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Settings of the failsafe F-DO The s
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Sample Code Preliminary Remarks Enc
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Warning! When using the F applicati
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Safety Shutdown in the Stop Categor
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G_FB_XX_152 Time sequence for Stop
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Setup and Wiring Regarding the use
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Parameters used Below, some charact
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L1 N PE PS 307 / CPU 315F A4 2 DO H
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Function test The inputs and output
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Set mode: "Test Mode" During Proces
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Network 2 FB "Safety_PRG" (FB1, DB1
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Single and Group Shutdown of Actuat
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Note The DP interface of the CPU 31
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The terminal markings of the load c
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Settings of the failsafe F-DO The s
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Function test After wiring the hard
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Settings of the fail-safe F-DO The
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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Operation: Normal operation Operati
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Operation: Automatic reintegration
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Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Required Components Hardware compon
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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