Safety Integrated - Industry - Siemens

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Ex. No. 12 Note The functionality was tested with the listed hardware components. Similar products not included in the above list can also be used. Please note that in this case changes in the sample code (e.g. different addresses) may become necessary. Configuration software/tools Component Type MLFB / Order information SIMATIC STEP 7 SIMATIC Distributed <strong>Safety</strong> Drive ES BASIC V5.3 + SP3 6ES7810- 4CC07-0YA5 V5.4 6ES7- 8331FC02-0YA5 V5.3 + SP3 6SW1700- 5JA00-3AA0 Setup and Wiring Regarding the use of SIMOVERT MASTERDRIVES, please consider the following safety note: Overview of the hardware configuration Arrangement of the PROFIBUS configuration: ■ S7-400 CPU as DP-Master ■ ET 200S with IM157-7F-CPU as DP slave ■ SIMOVERT MASTERDRIVES as DP slave No. Manufacturer 1 <strong>Siemens</strong> AG Warning The MASTERDRIVE carries hazardous voltages and controls potentially dangerous rotating mechanical parts. Non-compliance with warnings or failure to follow the instructions contained in the MASTERDRIVE manual can result in loss of life, severe personal injury, or serious damage to property. 372 Functional Example No. AS-FE-I-012-V10-EN 1 1 Overview picture Notes on contactors and option K80 Comp. Function Note K1 Contactor Auxiliary contact (NO) switches parameter OUT3. K2 Line contactor Tested without connected load current circuit. K80 Contactor Auxiliary contact (NO) controls the safety relay of option K80 (see following circuit diagram).
Notes on configuring MASTERDRIVES Note Configuration of SIMOVERT MASTERDRIVES is in this example not discussed in detail. The control signals and the setpoint speed value are forwarded to MASTERDRIVES using PROFIBUS. Signal OUT3 is controlled indirectly via the connecting terminal plate of MASTERDRIVES. The following table affects the configuration of input OUT3 at MASTERDRIVES (see contact X101/5 in the circuit diagram). P.-Nr. Name Parameter value P558 Q.1AUS3 (SHalt) B14 Dig. Input 3 Wiring of hardware components Prerequisite: The power supplies are supplied with 230 V AC. First check the addresses set at the hardware components listed below: Hardware component Address to be set Note IM 151-7F-CPU 6 (PROFIBUS address) Can be changed. F-DI Switch position: 0011001000 F-DO Switch position: 0011000111 The PROFIsafe addresses are automatically assigned when configuring the fail-safe modules in STEP 7. The PROFIsafe addresses 1 to 1022 are permissible. Please make sure that the setting at the address switch (DIL switch) on the side of the module corresponds to the PROFIsafe address in the hardware configuration of STEP 7. Note The DP interfaces of S7-400-CPU, IM 151-7F-CPU and SIMOVERT MASTERDRIVES must be inter-connected. Note The safety relay and the feedback contact of option K80 are displayed separately in the wiring plan (on the next page) for better clarity. Note The wiring of the hardware is illustrated below. In the following table, the hardware components occurring several times are numbered so they can be allocated in the subsequent wiring plan. Functional Example No. AS-FE-I-012-V10-EN 373 Ex. No. 12
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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SIMOCODE pro star-delta starters wi
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Fail-safe Controllers SIMATIC Safet
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L1 N PE Note A connection between t
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Settings of the CPU 315F-2DP The se
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The sample code with the given conf
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Safety Door with Spring-Loaded Enga
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Basic Performance Data Load and mai
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Note If the above section is not ob
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FB "COORDINATION" (FB1, DB1) After
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Safety Door with Magnetic Engagemen
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Setup and Wiring In order to set up
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Function test After wiring the hard
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Basic Performance Data Load and mai
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FC "STANDARD" (FC 3) The FC "STANDA
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The safety door locks ("COIL"="1"),
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Safety Door without Guard Locking i
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Sample Code Preliminary Remarks Enc
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The acknowledgement for the enable
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Light Curtain in Category 4 with Mu
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Flow chart The flow chart below sho
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ACK PS 307 START CPU 315F Wiring of
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Set mode: "Test Mode" During Proces
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FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
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Two-Hand Control Panel with Integra
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Settings of the failsafe F-DO The s
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F-CALL (FC1) F-CALL (FC1) is the F
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Integration of the Readback Signal
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L1 N PE PS 307 / CPU 315F L+ M AUX1
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Warning! When using the F applicati
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Safety Shutdown in the Stop Categor
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G_FB_XX_152 Time sequence for Stop
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Setup and Wiring Regarding the use
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Parameters used Below, some charact
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L1 N PE PS 307 / CPU 315F A4 2 DO H
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Function test The inputs and output
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Set mode: "Test Mode" During Proces
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Network 2 FB "Safety_PRG" (FB1, DB1
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Single and Group Shutdown of Actuat
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Note The DP interface of the CPU 31
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The terminal markings of the load c
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Settings of the fail-safe F-DO The
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Behavior when Emergency Stop is iss
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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Contact partners Contact partners f
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