Safety Integrated - Industry - Siemens

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Ex. No. 5.2 Restrictions Caution Please take careful note that the two safety functions SLS and SS1 may not be used for loads that can drive the motor or loads that are continually in the regenerative mode. Elevating platforms, winders, wind turbines are examples of such loads that can drive motor or continually regenerate in to the line supply. An important prerequisite when using fail-safe functions is that the closed-loop control functions absolutely perfectly. The drive (system comprising the drive inverter + motor + driven load) must be engineered so that all operating situations of the particular application are always completely under control. Caution After the STO and SS1 safety functions have been activated there is no electrical isolation between the line power supply of the SINAMICS G120 and the motor. If this electrical isolation is required in your particular application, then you must install an appropriate line contactor upstream of the SINAMICS G120. 488 Functional Example No. SD-FE-I-002-V10-EN
Required components An overview of the hardware and software components required for the function example is provided here. Hardware components Component Type Order No Qty Manufacturer S7 control Power supply PS307 5A 6ES7307-1EA00-0AA0 1 Siemens AG S7 CPU CPU 315-2DP 6ES7315-2AG10-0AB0 1 Memory Card MMC 2MB 6ES7953-8LL11-0AA0 1 DI / DO simulation module SM374 6ES7374-2XH01-0AA0 1 Profile rail Profile rail 6ES7390-1AE80-0AA0 1 PROFIBUS connector PROFIBUS connector 6ES7972-0BB50-0XA0 1 PROFIBUS cable PROFIBUS cable 6XV1830-3BH10 2 m Drive SINAMICS G120 Control Unit* CU240S DP F 6SL3244-0BA21-1PA0 1 Siemens AG SINAMICS G120 Power Module* PM240 6SL3224-0BE21-5UA0 1 Basic Operator Panel* BOP 6SL3255-0AA00-4BA1 1 Motor* Three-phase induction motor 1LA7060-4AB10 1 PROFIBUS connector PROFIBUS connector 6GK1500-0FC00 1 Command devices Empty enclosure* Empty enclosure with 2 command sources (e.g. pushbuttons) 3SB3802-0AA3 1 Siemens AG Emergency Stop mushroom Emergency Stop mushroom push- 3SB3000-1HA20 1 pushbutton (to activate SS1)* button Mushroom pushbutton (to activate SLS)* Mushroom pushbutton, red 3SB3000-1DA21 1 Contact 1NC, screw terminal 3SB3420-0C 4 As an alternative to the components marked with *, the SINAMICS G120 training case can also be used that is additionally equipped with a 24V HTL encoder and a mechanical brake. This training case can be ordered by specifying Order No. 6ZB2480-0CD00. Note The functionality was tested with the specified hardware components. Similar components that are different from those listed above can be used. Please note that in such a case it may be necessary to change the code example (e.g. setting other addresses). Software components Component Type Order No Qty Manufacturer SIMATIC STEP 7 V5.3 + SP3 6ES7810-4CC07-0YA5 1 Siemens AG Drive ES BASIC V5.4 6SW1700-5JA00-4AA0 1 Functional Example No. SD-FE-I-002-V10-EN 489 Ex. No. 5.2
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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SIMOCODE pro star-delta starters wi
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Fail-safe Controllers SIMATIC Safet
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L1 N PE Note A connection between t
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Settings of the CPU 315F-2DP The se
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The sample code with the given conf
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Safety Door with Spring-Loaded Enga
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Basic Performance Data Load and mai
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Note If the above section is not ob
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FB "COORDINATION" (FB1, DB1) After
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Safety Door with Magnetic Engagemen
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Setup and Wiring In order to set up
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Function test After wiring the hard
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Basic Performance Data Load and mai
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FC "STANDARD" (FC 3) The FC "STANDA
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The safety door locks ("COIL"="1"),
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Safety Door without Guard Locking i
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Sample Code Preliminary Remarks Enc
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The acknowledgement for the enable
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Light Curtain in Category 4 with Mu
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Flow chart The flow chart below sho
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ACK PS 307 START CPU 315F Wiring of
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Set mode: "Test Mode" During Proces
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FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
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Two-Hand Control Panel with Integra
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Settings of the failsafe F-DO The s
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F-CALL (FC1) F-CALL (FC1) is the F
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Integration of the Readback Signal
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L1 N PE PS 307 / CPU 315F L+ M AUX1
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Warning! When using the F applicati
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Safety Shutdown in the Stop Categor
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G_FB_XX_152 Time sequence for Stop
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Setup and Wiring Regarding the use
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Parameters used Below, some charact
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L1 N PE PS 307 / CPU 315F A4 2 DO H
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Function test The inputs and output
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Set mode: "Test Mode" During Proces
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Network 2 FB "Safety_PRG" (FB1, DB1
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Single and Group Shutdown of Actuat
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Note The DP interface of the CPU 31
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The terminal markings of the load c
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Settings of the fail-safe F-DO The
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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Operation: Normal operation Operati
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Operation: Automatic reintegration
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Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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Page 457 and 458: Plausibility check: Motion command
Page 459 and 460: Porting PROFIsafe to the applicatio
Page 461 and 462: Input signal conditioning The incom
Page 463 and 464: TÜV certificate (issued by the TUE
Page 465 and 466: SINAMICS G120 - controlled via PROF
Page 467 and 468: Required components An overview of
Page 469 and 470: Connecting-up the hardware componen
Page 471 and 472: Fault 395 (acceptance test / acknow
Page 473 and 474: Overview of inputs and outputs Simu
Page 475 and 476: Download S7 program To download the
Page 477 and 478: nels takes approximately 2.4s. This
Page 479 and 480: Please note that the two actual che
Page 481 and 482: Key performance data Load memory an
Page 483 and 484: The individual telegram components
Page 485 and 486: DB1, axis_DB The axis_DB represents
Page 487 and 488: SINAMICS G120 parameterization In o
Page 489: SINAMICS G120 - controlled via PROF
Page 493 and 494: Connecting-up the hardware componen
Page 495 and 496: Fault 395 (acceptance test / acknow
Page 497 and 498: Overview of inputs and outputs Simu
Page 499 and 500: ■ Then, in the Project Navigator
Page 501 and 502: Safe Stop 1 (SS1) tab The parameter
Page 503 and 504: Function test The function test can
Page 505 and 506: Siemens telegram 352, PZD 6/6 The s
Page 507 and 508: Principle structure of the FC100 Ne
Page 509 and 510: Functional Example No. SD-FE-I-002-
Page 511 and 512: Contact partners Contact partners f
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Safety Integrated - Industry - Siemens

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