Safety Integrated - Industry - Siemens

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Ex. No. 10 Configuration software/tools Component Type MRPD / Ordering data Qty Manufacturer SIMATIC STEP 7 V5.3 + SP1 6ES7810-4CC07-0YA5 1 <strong>Siemens</strong> AG SIMATIC Distributed <strong>Safety</strong> V5.3 6ES7833-1FC01-0YA5 1 LS4Soft V1.08 Delivered with the LS4 1 Setup and Wiring Overview of the hardware configuration Like the ET 200S, the laser scanner LS4-4 is operated at PROFIBUS DP as a DP slave. A fail-safe S7-CPU is thereby used as DP master. PS 307 Laser scanner LS4-4 CPU 315F DP Button for restarting the LS4-4 (NO) PM-E 2DI HF F-DI IM 151 HF 2DI HF PM-E F-DO 4DI HF START STOP ACK Indicator light Position button for zone pair switching (NC) Warning! In this example, the actuator is simulated by an indicator light. For reaching safety category 3, the actuator must be read back via two channels (using two contactors). Note One 4DI electronic module can be used instead of both 2DI electronic modules. The "high feature" electronic modules can also be replaced by standard modules. 298 Functional Example No. AS-FE-I-010-V11-EN Wiring of the hardware components Requirements: The power supplies are supplied with 230V AC. First check the addresses set at the hardware components listed below: Hardware component IM 151 High Feature Laserscanner LS4-4 Address to be set 6 (PROFIBUS address) 4 (PROFIBUS address) F-DI Switch position: 1111111110 F-DO Switch position: 1111111101 Note Can be changed Default setting, can be changed The PROFIsafe addresses are automatically assigned during configuring the fail-safe modules in STEP 7. The PROFIsafe addresses 1 to 1022 are permissible. Please make sure that the setting at the address switch (DIL switch) on the side of the module corresponds to the PROFIsafe address in the hardware configuration of STEP 7. Note The laser is not illustrated in the figure below. Its connections are discussed separately later on. Note The DP interface of the CPU 315F must be connected with the respective DP interface of the IM 151 HF. Note The wiring of the hardware is illustrated below. In the following table, the hardware components occurring several times are numbered so they can be allocated in the subsequent wiring plan.
IM 151 HF IM 151 HF PM-E PM-E 2DI HF 2DI HF 2DI HF 2DI HF F-DI PM-E F-DO F-DI PM-E F-DO A4 AUX1 4 8 2 6 3 7 2 DI HF A4 PM-E PM-E 1 5 2 6 3 7 A8 A8 A4 A4 AUX1 4 8 2 6 3 7 2 DI HF A8 1 5 2 6 3 7 A8 G_FB_XX_180 G_FB_XX_181 Functional Example No. AS-FE-I-010-V11-EN 299 Ex. No. 10
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
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42 2.8 E-Stop with monitored start
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Structure and wiring An overview of
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Required components Hardwarekompone
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Required components Hardware compon
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Emergency Stop with monitored start
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Protective door monitoring with aut
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2 safety circuits in a cascade acco
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Components required Hardware compon
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Important hardware component settin
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Note Diagram Overload, thermal moto
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Required Components This chapter co
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Example Code This chapter describes
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Description Parameters The contacto
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Configuration validation Starting t
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Required Components This chapter co
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Description Parameters For the doub
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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SIMOCODE pro star-delta starters wi
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Fail-safe Controllers SIMATIC Safet
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L1 N PE Note A connection between t
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Settings of the CPU 315F-2DP The se
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The sample code with the given conf
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Safety Door with Spring-Loaded Enga
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Basic Performance Data Load and mai
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Note If the above section is not ob
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FB "COORDINATION" (FB1, DB1) After
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Safety Door with Magnetic Engagemen
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Setup and Wiring In order to set up
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Function test After wiring the hard
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Basic Performance Data Load and mai
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FC "STANDARD" (FC 3) The FC "STANDA
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The safety door locks ("COIL"="1"),
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Safety Door without Guard Locking i
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Setup and Wiring In order to set up
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Sample Code Preliminary Remarks Enc
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The acknowledgement for the enable
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Light Curtain in Category 4 with Mu
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Flow chart The flow chart below sho
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ACK PS 307 START CPU 315F Wiring of
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Set mode: "Test Mode" During Proces
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Sample Code Preliminary Remarks Enc
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FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
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Two-Hand Control Panel with Integra
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Settings of the failsafe F-DO The s
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F-CALL (FC1) F-CALL (FC1) is the F
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Integration of the Readback Signal
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Page 251 and 252: L1 N PE PS 307 / CPU 315F L+ M AUX1
Page 253 and 254: Important hardware component settin
Page 255 and 256: Settings of the failsafe F-DO The s
Page 257 and 258: Sample Code Preliminary Remarks Enc
Page 259 and 260: Warning! When using the F applicati
Page 261 and 262: Safety Shutdown in the Stop Categor
Page 263 and 264: G_FB_XX_152 Time sequence for Stop
Page 265 and 266: Setup and Wiring Regarding the use
Page 267 and 268: Parameters used Below, some charact
Page 269 and 270: L1 N PE PS 307 / CPU 315F A4 2 DO H
Page 271 and 272: Function test The inputs and output
Page 273 and 274: Set mode: "Test Mode" During Proces
Page 277 and 278: Network 2 FB "Safety_PRG" (FB1, DB1
Page 279 and 280: Single and Group Shutdown of Actuat
Page 281 and 282: Required components Hardware compon
Page 283 and 284: Note The DP interface of the CPU 31
Page 285 and 286: The terminal markings of the load c
Page 289 and 290: Settings of the failsafe F-DO The s
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Page 293 and 294: Please consider the following notes
Page 295 and 296: 7 Cyclic input data 0 OSSD Warning!
Page 297 and 298: Time sequence For a better understa
Page 299: Advantages/customer benefits ■ Fo
Page 303 and 304: Connection of the LS4 Integrating t
Page 305 and 306: No. Instruction Note 8 Click "Cance
Page 307 and 308: Function test After wiring the hard
Page 311 and 312: Settings of the fail-safe F-DO The
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Page 317 and 318: #SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
Page 319 and 320: Passivation and Reintegration of F-
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Page 323 and 324: Overview of inputs and outputs Over
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Page 329 and 330: Sample Code In this chapter you lea
Page 331 and 332: Scenario: Manual reintegration Disc
Page 333 and 334: Scenario: F-communication error Dis
Page 335 and 336: Overview of buttons and indicator l
Page 337 and 338: Explanations for the STEP 7 program
Page 339 and 340: FB2 / Network 1 DB818.DBX 36.4 Over
Page 341 and 342: Description: FB3, DB4 (REINTEGRATIO
Page 343 and 344: FB3 / Netzwerk 3 Overview of the si
Page 345 and 346: Operation: Normal operation Operati
Page 347 and 348: Operation: Automatic reintegration
Page 349 and 350: Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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Contact partners Contact partners f
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