Safety Integrated - Industry - Siemens

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Ex. No. 3.1 Structure and wiring An overview of the hardware structure Additional motor starters can be inserted before the PM-X module in an ET 200S Station. These are then also shut down when the Emergency Stop control device is pressed (group stop). Important hardware component settings Some important settings from the STEP 7 hardware configuration are shown below as an overview. 54 Functional Example No. CD-FE-I-025-V10-EN Wiring of the hardware components 24V M PLC Master L+ U1 M A1+ U2 A2+ PROFIBUS DP 24V M 1 8 2 9 4 11 5 12 6 13 7 14 22 23 24 17 27 25 26 28 IM 151 EMERGENCY STOP 11 13 ON 14 A1 PM-D F1 TM-PF 30 S47-B1 21 12 22 DS F-Kit1 OUT + OUT - 21 22 A2 PM-X TM-X 15 S27-01 A1 A2 Terminatin module Terminating cover 1 2 6 7 RF1 RF2 AUX 2 AUX 3 L1 L2 L3 21 22 G_FB_XX_066
Emergency Stop with monitored start Category 4 acc. to EN 954-1 with ET200S <strong>Safety</strong> Motorstarter Solution Local Function Description of the functionality If people (in production technology) are close to machines, then they must be protected using the appropriate equipment. The Emergency Stop control device represents a widely established component that protects man, machine and environment against potential hazards. In this <strong>Safety</strong> Functional Example, the Emergency Stop control device is monitored using two positively-driven contacts using the PM-D-F1 safety module in accordance with Category 4 acc. to EN 954-1. If the Emergency Stop control device is pressed, the PM-D-F1 safety module shuts down the motor starter assigned to it and the supply contactor according to Stop Category 0 acc. to EN 60204-1. In this particular example, a drive is stopped. Before restarting or acknowledging the Emergency Stop shutdown using the start button, it is checked as to whether the contacts of the Emergency Stop control device are closed and the motor starter has been shut down. This example only discusses the safety function. The motor starter is operationally switched using a standard PLC and is not considered any further here. Note Equipment, functional aspects and Design Guidelines for Emergency Stop control devices are provided in EN 418 (EN ISO 13850 being prepared). Advantages/customer benefits ■ Pure hardware engineering without having to configure/program software for the safety-relevant technology ■ Extensive Profibus diagnostics of the motor starter and the PM-D-F1 safety module. ■ As a result of the lower time/costs involved with materials and wiring, the mounting space in the cabinet is reduced and therefore the overall dimensions of the plants/system. Functional Example No. CD-FE-I-026-V10-EN 55 Ex. No. 3.2
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safety INTEGRATED Safety applicatio
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Safety Integrated Functional Exampl
Page 5 and 6: 42 2.8 E-Stop with monitored start
Page 7 and 8: Structure and wiring An overview of
Page 27 and 28: Required components Hardwarekompone
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Commissioning the AS Interface Safe
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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Example Code This chapter describes
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Description Parameters For the doub
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Protective door with door interlock
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Assembly and Wiring Overview of Har
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Example Code This chapter describes
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Description Parameters For the doub
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SIMOCODE pro direct starters with s
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Required Components Hardware compon
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Wiring of Hardware Components
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Note Screenshot SIMOCODE is inserte
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Parameter settings Note Screenshot
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Downloading the SIMOCODE pro projec
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The displayed link is parameterized
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SIMOCODE pro reversing starters wit
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SIMOCODE pro star-delta starters wi
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Fail-safe Controllers SIMATIC Safet
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Required components Hardware compon
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L1 N PE Note A connection between t
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Settings of the CPU 315F-2DP The se
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The sample code with the given conf
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Safety Door with Spring-Loaded Enga
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Important hardware component settin
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Basic Performance Data Load and mai
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Note If the above section is not ob
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FB "COORDINATION" (FB1, DB1) After
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Safety Door with Magnetic Engagemen
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Setup and Wiring In order to set up
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Function test After wiring the hard
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Basic Performance Data Load and mai
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FC "STANDARD" (FC 3) The FC "STANDA
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The safety door locks ("COIL"="1"),
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Safety Door without Guard Locking i
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Sample Code Preliminary Remarks Enc
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The acknowledgement for the enable
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Light Curtain in Category 4 with Mu
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Flow chart The flow chart below sho
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ACK PS 307 START CPU 315F Wiring of
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Set mode: "Test Mode" During Proces
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FB "L_CURTAIN" (FB 1, DB 1) FB 1 ha
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Two-Hand Control Panel with Integra
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L1 N PE PS 307 / CPU 315F L+ M IM 1
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Settings of the failsafe F-DO The s
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F-CALL (FC1) F-CALL (FC1) is the F
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Integration of the Readback Signal
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L1 N PE PS 307 / CPU 315F L+ M AUX1
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Warning! When using the F applicati
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Safety Shutdown in the Stop Categor
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G_FB_XX_152 Time sequence for Stop
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Setup and Wiring Regarding the use
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Parameters used Below, some charact
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L1 N PE PS 307 / CPU 315F A4 2 DO H
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Function test The inputs and output
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Set mode: "Test Mode" During Proces
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Network 2 FB "Safety_PRG" (FB1, DB1
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Single and Group Shutdown of Actuat
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Note The DP interface of the CPU 31
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The terminal markings of the load c
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COND2), which can be changed by the
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Please consider the following notes
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7 Cyclic input data 0 OSSD Warning!
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Time sequence For a better understa
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Advantages/customer benefits ■ Fo
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IM 151 HF IM 151 HF PM-E PM-E 2DI H
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Connection of the LS4 Integrating t
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No. Instruction Note 8 Click "Cance
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Settings of the fail-safe F-DO The
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FB "SET_ACT" (FB 3, DB 3) Network 1
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#SEN_FIELD 1 #SEN_FIELD 2 #SEN_FIEL
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Passivation and Reintegration of F-
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Setup and Wiring This chapter descr
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Overview of inputs and outputs Over
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"Channel 1.5": "Evaluation of the s
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Sample Code In this chapter you lea
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Scenario: Manual reintegration Disc
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Scenario: F-communication error Dis
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Overview of buttons and indicator l
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Explanations for the STEP 7 program
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FB2 / Network 1 DB818.DBX 36.4 Over
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Description: FB3, DB4 (REINTEGRATIO
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FB3 / Netzwerk 3 Overview of the si
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Operation: Normal operation Operati
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Operation: Automatic reintegration
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Background Knowledge on the Functio
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F-I/O-module data block What is an
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The user has read and write access
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Passivation (of entire module or ch
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How is the "passivation of channels
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Processes during passivation and re
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Process: Channel / module error (ma
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Process: Safety program Preconditio
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Warning Automatic reintegration is
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This communication is realized via
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DP Slave (MASTERDRIVES) The descrip
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Emergency stop Time Explanation t1
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Notes on configuring MASTERDRIVES N
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Inputs and outputs used for the DP
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Overview hardware configuration of
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Settings of the fail-safe F-DI The
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Basic Performance Data DP Master: L
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Program sequence General overview T
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Symbol Function Explanation START P
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Network 4: Reading in the readback
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Variables of FB "STANDSTILL_AND_SAF
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Network 10 In this network, the tim
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Network 2 With OUT3=0 the drive is
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Safety Drives System 1 SAFE STANDST
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Behavior when Emergency Stop is iss
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Behavior when the protective doors
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Function description A structure in
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■ This circuit principle is suita
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Certificate The examples shown in t
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■ This circuit principle is suita
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Certificate The examples shown in t
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"Safe standstill" with SINAMICS usi
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"Safety Integrated" settings The de
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Behavior, when the protective doors
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Behavior at Emergency Stop Emergenc
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The safety requirements are fulfill
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Hardware components for the F-CPU c
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Overview of interfaces and communic
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Overview of the network configurati
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SINAMICS Runtime System Parametizat
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SIMOTION Runtime System Starting up
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SIMATIC Runtime System Function Blo
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Overview of the function block "F_D
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Überwachung auf sicher red. Geschw
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Plausibility check: Motion command
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Porting PROFIsafe to the applicatio
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Input signal conditioning The incom
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TÜV certificate (issued by the TUE
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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Download S7 program To download the
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nels takes approximately 2.4s. This
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Please note that the two actual che
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Key performance data Load memory an
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The individual telegram components
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DB1, axis_DB The axis_DB represents
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SINAMICS G120 parameterization In o
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SINAMICS G120 - controlled via PROF
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Required components An overview of
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Connecting-up the hardware componen
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Fault 395 (acceptance test / acknow
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Overview of inputs and outputs Simu
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■ Then, in the Project Navigator
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Safe Stop 1 (SS1) tab The parameter
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Function test The function test can
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Siemens telegram 352, PZD 6/6 The s
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Principle structure of the FC100 Ne
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Functional Example No. SD-FE-I-002-
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Contact partners Contact partners f
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Safety Integrated - Industry - Siemens

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