Practical Guige to Free Energy Devices

touching each other in the centre of the toroid and positioned on the outer edge with exactly equal spaces
between each turn. Your construction work has to be better than that of a commercial supplier and needs to
reach the quality demanded by the military, which would cost thousands of dollars for each toroid if it were to be
made up for you by professionals.
The three primaries need to be wound on top of the tape wrapping which covers the secondary winding. These
three windings are spaced out equally around the toroid, that is, at 120 degree centres and the leads of the
secondary winding exit through the gap between two of the primary windings and not in the middle of a secondary
winding. The primary windings are held in place with beeswax, and then tightly taped. The primaries may need
more than a single layer, and they are wound with the same direction of winds as the secondary, and the same
care for even winding spacing as the secondary needed. Tape the entire core well with tightly-stretched PVC
electrical tape after winding, to ensure that the primary windings do not move and then add an outer layer of
winding tape. Bob uses the 1P802YE type on 3 inch rolls, both the 1 inch and 2 inch widths from:
http://www.lodestonepacific.com/distrib/pdfs/tape/1p802.pdf
This is where the generic information ends. The exact details of the primary windings must be determined from
the operational characteristics of the cells. This means that you must build, cleanse and condition your cells prior
to making the operational measurements. This is done as follows: After full plate cleansing as described earlier,
condition the plates until the cell stack reaches at least 150% but ideally 200% or more of Faraday’s maximum
power efficiency (2.34 Watt-Hours per Litre per Hour). Then, allow the cell stack to cool to room temperature.
The cell stack is then powered up with a variable-voltage power supply and the voltage adjusted until the cell
current is exactly 2 amps. Write down the voltage needed to give this 2 amp current flow, and do it promptly
before the cell starts to warm up again.
The objective here is to have the complex waveform generated by the electronics, produce voltages of about 25%
of this measured voltage, so divide your measured voltage by four. The output from the electronics board is about
12.5 volts, so divide again by 12.5 to get the turns-ratio for the toroidal transformer. This is normally in the range
of 3.0 to 3.5 and that means that the secondary winding needs to have that times as many turns in it as each
primary winding does.
For example, (and example only) say your measured voltage happens to be 155 volts. Then the turns ratio would
be 155 divided by 4 which is 38.75, and then divide that by 12.5 which gives 3.1 which is the turns ratio. If your
secondary winding has, say, 134 turns in it, then the number of turns in each of the three primary windings would
be 134 / 3.1 which is 43.23 turns. Round this upwards to give 44 turns.
If the number of turns which you use is off by one turn, then the tuning of the electronics board can compensate
for it. If the number of primary turns is off by two turns, then it is possible that you might just be able to
compensate for the error by tuning the board, but it is unlikely that you will. If the number of turns is three or more
away from the optimum number calculated, then the impedance of the primary windings will be too far out for the
board to tune it.
Normally, the diameter of the wire used in the primaries will be greater than that of the secondary because it will
be driven by a much lower voltage and so will need a much higher current, but that is not the case here. Now that
you have cleansed and conditioned the plates in your electrolyser, power up your inverter with your vehicle engine
running at 2000 rpm or so, and measure the DC current taken by the inverter. This is the level of current which
the primary windings have to carry, so the wire size can be selected from this measurement. Each primary
winding is pulsed, so it is not carrying current all of the time, also, the final primary current is the sum of the three
pulsing signals, so a reduction can be allowed for that. While the wire diameter for the primary windings of each
toroidal transformer need to be calculated separately, a common diameter turns out to be AWG #20 (21 SWG).
The wire length for the primaries will be greater per turn as the turns are now being made over the secondary
winding. Forty-eight turns of #20 wire are likely to require at least thirty-five feet and that is for each of the three
windings, assuming that all turns can be laid flat side-by-side. If it is necessary to make each a two-layer winding,
then the wire length will increase further.
If you would like a 360 degree template for marking the positions of the primary windings, then there is one
available at http://www.thegsresources.com/files/degree_wheel.pdf
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