Volume-II of IV - GAIL

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MECON LIMITED REGD. OFF: RANCHI (BIHAR) PROCESS & PIPING DESIGN SECTION NEW DELHI TITLE PIPING FABRICATION AND ERECTION STANDARD SPECIFICATION SPECIFICATION NO. PAGE 60 OF 62 MEC/S/05/62/06 REVISION 0 9.4 The COMPANY will review prior to any repair of welds, all the radiographs of welds which contain, according to the CONTRACTOR's interpretation, unacceptable defects. The final disposition of all unacceptable welds shall be decided by the COMPANY. 10.0 QUALIFICATION OF RADIOGRAPHERS 10.1 Pipeline radiographers shall be qualified in according with the requirement of API 1104 and to the full satisfaction of COMPANY. 10.2 Certification of all the radiographers, qualified as per 10.1 above, shall be furnished by the CONTRACTOR to the COMPANY before a radiographer will be permitted to perform production radiography. The certificate record shall include : i) Background and experience record ii) Training course record iii) Technical examination record iv) Doctor's report on radiographer's Oaecuer 0-1 acquity eye test. v) Date of qualification. 10.3 The radiographers shall be required to qualify with each radiographic procedure they use, prior to performing the work assigned to him in accordance with the specification. 11.0 PRESERVATION OF RADIOGRAPHS 11.1 The radiographs shall be processed to allow storage of films without any discoloration for at least three years. All the radiographers shall be presented in suitable folders for preservation alongwith necessary documentation. 11.2 All radiographs shall become property of the COMPANY. 12.0 EQUIPMENT AND ACCESSORIES 12.1 CONTRACTOR shall make necessary arrangement at his own expense, for providing the radiographic equipment, radiographic films and the accessories for carrying out the radiographic examination for satisfactory and timely completion of the job.
MECON LIMITED REGD. OFF: RANCHI (BIHAR) PROCESS & PIPING DESIGN SECTION NEW DELHI TITLE PIPING FABRICATION AND ERECTION STANDARD SPECIFICATION SPECIFICATION NO. PAGE 61 OF 62 MEC/S/05/62/06 REVISION 0 12.2 For carrying out the mainline radiographic examination the CONTRACTOR shall be equipped with suitable mobile/ stationary type with rooms. These shall have all the required facilities for film processing. Film viewer used shall be equipped with the film illuminator that has a light source of sufficient intensity and can be suitably controlled to allow viewing film densities upto 4.0 without damaging the film. 13.0 RADIATION PROTECTION 13.1 CONTRACTOR shall be responsible for the protection and personal monitoring of every man with or near radiation sources. 13.2 The protection and monitoring shall comply with local regulations. 13.3 In view of visual hazards in the handling of radioactive source of material, CONTRACTOR shall be solely responsible for complying with all rules and regulations set forth by Atomic Energy Commission or any other Government agencies of India in this regard and COMPANY shall not be responsible and shall be kept indemnified by the CONTRACTOR for default(s) of whatever nature by the Contractor. Safety equipment as considered adequate by the COMPANY for all necessary personnel shall be made available for use and maintained for immediate and proper use by the CONTRACTOR. 14.0 DISPLAY OF SAFETY INSTRUCTIONS 14.1 The safety provisions shall be brought to the notice of all concerned by display on a notice board at prominent place at the work spot. The person responsible for the "safety" shall be named by the CONTRACTOR. 15.0 ENFORCEMENT FOR SAFETY REGULATIONS 15.1 To ensure effective enforcement of the rules and regulations relating to safety precautions, the arrangement made by the CONTRACTOR shall be open to inspection by COMPANY or its representatives. 16.0 FIRST AID INDUSTRIAL INJURIES 16.1 CONTRACTOR shall maintain first aid facilities for its employees and those of its sub-contractors.
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GAIL (India) Limited TENDER DOCUMEN
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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SPECIFICATION FOR HYDROSTATIC TESTI
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Page 278 and 279: CONTENTS Sl. Description Page No. N
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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