Volume-II of IV - GAIL

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TABLE 15.0 : INTERNAL PROTECTION OF CARBON STEEL WATER BOXES AND TUBE SHEETS OF COOLERS/ CONDENSERS WATER BOXES, CHANNELS, PARTITION PLATES, END COVERS AND TUBE SHEETS ETC. S. NO. DESIGN SURFACE PREPARATION PAINT SYSTEM TEMPERATURE IN °C PRIMER FINISH PAINT 15.1 Upto 65 SSPC-SP-10 1 COATS OF F-6 @ 2 COATS OF F-7 @ 40µ DFT/ COAT 125µ DFT/ COAT 2 x 125 = 250 15.2 Upto 65 SSPC-SP-10 1 COATS OF P-4 @ 2 COATS OF F-7 @ NON FERROUS AND 8µ DFT/ COAT 125µ DFT/ COAT BRASS TUBE 1 COATS OF P-6 @ 2 x 125 = 250 SHEETS 40µ DFT/ COAT TABLE 16.0 FIELD PAINTING SYSTEM FOR GI TOWERS/ NON-FERROUS TUBE SHEET S. NO. DESIGN SURFACE PREPARATION PAINT SYSTEM TEMPERATURE IN °C FILED PAINT FINISH PAINT 16.1 Upto 65 SSPC-SP-10 1 COATS OF P-4 @ 2 COATS OF F-2 @ 40µ 8-10µ DFT/ COAT + DFT/ COAT 1 COAT OF P-6 @ 4µ DFT/ COAT 2 x 40 = 250 16.2 Upto 65 SSPC-SP-10 1 COATS OF P-4 @ 2 COATS OF F-7 @ NON FERROUS AND 8µ DFT/ COAT 125µ DFT/ COAT BRASS TUBE 1 COATS OF P-6 @ 2 x 125 = 250 SHEETS 40µ DFT/ COAT Page 33 of 49 TOTAL DFT IN MICRONS (MIN.) REMARKS 290 For C. S. 300 FOR NON FERROUS SURFACE TOTAL DFT IN MICRONS (MIN.) REMARKS 130 SHADE AS PER DEFENCE REQUIREMENTS 300
17.0 STORAGE 17.1 All paints and painting materials shall be stored only in rooms to be arranged by contractor and approved by Engineer-in-Charge for the purpose. All necessary precautions shall be taken to prevent fire. The storage building shall preferably be separate from adjacent building. A signboard bearing the words “ PAINT STORAGE NO NAKED LIGHT- HIGHLY INFLAMMABLE” shall be clearly displayed outside. 18.0 COLOUR CODE FOR PIPING For identification of pipeline, the colour code as per Table 18.1 shall be used. Paint material for color-coding shall be as specified in this standard in clause- 6.0. 18.1 Colour coding scheme for pipe, equipment, machinery & structure: SR. NO. DESCRIPTION GROUND COLOUR 18.1.1 ALL KINDS OF WATER DRINKING WATER DE-MINERALISED WATER COOLING WATER BOILER FEED WATER CONDENSATE QUENCH WATER WASH WATER PROCESS WATER PROCESS WATER FIRE WATER SEA WATER 18.1.2 STEAM VERY HIGH PRESSURE STEAM (VHP) HIGH PRESSURE STEAM (SH) MEDIUM PRESSURE STEAM (SH) LOW PRESSURE STEAM (SL) DILUTION STEAM/ PURGE STEAM 18.1.3 COMPRESSED AIR PLANT AIR INSTRUMENT AIR NITROGEN OXYGEN CO2 Sea Gree -do- -do- -do- -do- -do- -do- -do- -do- Fire red Sea Green Aluminiumto IS2339 -do- -do- -do- -do- Sky Blue -do- -do- Canary Yello -do- -do- FIRST COLOUR BAND French Blue Gulf Red French Blue Gulf Red Light Brown Dark Grey Ganary Yellow Oxide Red Crimson Red White Signal Red French Blue Gulf Red Canary Yellow Grey Signal Red Silver Grey French Blue Black White Light Grey SECOND COLOUR BAND Signal Red - - - Signal Red - - - - - - - - Canary Yellow - - - - - - Page 34 of 49
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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Page 278 and 279: CONTENTS Sl. Description Page No. N
Page 280 and 281: 1.0 GENERAL 1.1 These technical spe
Page 282 and 283: completion and testing on system ar
Page 284 and 285: 5.1.2 Mill scale, rust, rust scale
Page 286 and 287: 5.2.3 Maual or hand tool cleaning M
Page 288 and 289: c. Ingredients shall be kept proper
Page 290 and 291: the bottom. This work shall be done
Page 292 and 293: S. NO. DESCRIPTION 1. MANUAL OR HAN
Page 294 and 295: S. NO. DESCRIPTION 3. BLAST CLEANIN
Page 296 and 297: 6.0 PAINT MATERIALS Paint manufactu
Page 298 and 299: PAINT MATERIALS TABLE NO.: 6.2FINIS
Page 300 and 301: Notes: 1. Covering capacity and DFT
Page 302 and 303: TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
Page 304 and 305: NOTE 2 : FOR EXTENAL SURFACE OF RCC
Page 306 and 307: TABLE 10.0: FIELD PAINT SYSTEM FOR
Page 308 and 309: TABLE 12.0 : FIELD PAINT SYSTEM FOR
Page 310: TABLE 14.0 : PAINTING UNDER INSULAT
Page 315 and 316: . Intersection points & change of d
Page 317 and 318: 20.3 Method of Camouflaging 20.3.1
Page 319 and 320: it would be in the interest of the
Page 321 and 322: 24.5 Tests required for evaluation
Page 323 and 324: S. No. MANUFACTURER NAME LIST OF RE
Page 325 and 326: S. No. MANUFACTURER NAME LIST OF RE
Page 327 and 328: S. NO. LIST OF RECOMMENDED MANUFACT
Page 329 and 330: SPECIFICATION FOR REPAIR OF PIPELIN
Page 331 and 332: MECON LIMITED DELHI PROCESS & PIPIN
Page 333 and 334: SPECIFICATION FOR DOCUMENTATION FOR
Page 335 and 336: 1.0 SCOPE 1.1 This specification co
Page 337 and 338: 2.3 Monthly • Priced variations
Page 339 and 340: - Major water crossings - Waste dis
Page 341 and 342: - Location of further appurtenance
Page 343 and 344: Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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D:\old data\FATEH\Aban Power\TS\Spe
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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MECON LIMITED DELHI D:\TS\Lond Redi
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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