Volume-II of IV - GAIL

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1.0 SCOPE This specification covers the minimum requirements for supply/ arrangement of all materials, plant, equipment, plant sites, consumables, utilities and application including all labour, supervision, inspection and tests etc. for application of external anti-corrosion coating of pipes by using 3 Layer Side Extruded Polyethylene Coating conforming to DIN-30670, 1991, `Polyethylene Coating of Steel Pipes and Fittings' and the requirements of this specification. 2.0 REFERENCE DOCUMENTS Reference has also been made to the latest edition of the following standards, codes and specifications. The edition enforce at the time of floating the enquiry shall be termed as latest edition. a. ASTM D-149 : Standard Test Methods of Dielectric Breakdown voltage and Dielectric strength of solid electrical insulating materials at commercial frequencies. b. ASTM D-257 : Standard Test Methods for D-C Resistance or conductance of insulating materials. c. ASTM D-543 : Standard Method of Test for Ressistance of Plastics to Chemical Reagents. d. ASTM D-570 : Standard Method of Test for Water Absorption of Plastics. e. ASTM D-638 : Standard Test Method for Tensile Properties of Plastics. f. ASTM D-792 : Standard Test Method of Specific Gravity and Density of Plastics by Displacement. g. ASTM D-1238 : Test Method for Low Rate of Thermoplastics by Extrusion. h. ASTM D-1525 : Test Method for Vicat Softening Temperature of Plastics i. ASTM D-1603 : Test Method for Carbon Black in Olefin Plastics j. ASTM D-1693 : Test Method for Environmental Stress Cracking of Ethylene Plastics \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\14 3-layer pe coated line pipe\3-LPE Coating of Linepipes-TS-R2 14.doc Page 1 of 35
k. ASTM D-2240 : Test Method for Rubber Property – Durometer Hardness l. ASTM D-3895 : Test Method for Oxidative – Induction Time of Polyolefins by Differential Scanning Calorimetry m. ASTM G-42 : Tentative Methods for Cathodic disbonding of Pipeline Coatings Subjected to Elevated or Cyclic Temperatures. n. API RP 5L1 : Recommended Practice for Railroad Transportation of Linepipe. o. API RP 5LW : Transportation of Line Pipe on barges and marine vessels p. DIN EN 10204 : Metallic Products – Types of Inspection Documents q. DIN 53735 : Testing of Plastics : Determination of Melt Index of Thermoplastics. r. ISO 8502-3 : Preparation of Steel Stubstrates before Application of Paints and Related Products – Part-3 – Assessment of Dust on Steel Surfaces Prepared for Painting (Pressure Sensitive Tape Method) s. ISO 9002 : Quality Systems : Specification of Production and Installation t. ISO 11124 : Preparation of Steel Substrates Before Application of Paints and Related Products u. SIS 055900 : Preparation of Steel Substrates before Application of Paints and Related Products – Visual Assessment of Surface Cleanliness. v. APL 5L : Specification for Line Pipe w. ASME B 31.8 : Gas Transmission and Distribution Piping Systems x. ASME B 31.4 : Liquid Transportation systems for Hydrocarbons, Liquid petroleum Gas Anhydrous ammonia, and Alcohols \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\14 3-layer pe coated line pipe\3-LPE Coating of Linepipes-TS-R2 14.doc Page 2 of 35
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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SPECIFICATION FOR HYDROSTATIC TESTI
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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Page 386 and 387: 10.0 GASKETS 10.1 Spiral wound meta
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Page 398 and 399: determination of surface profile -
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Page 404 and 405: 4.3 Application Procedure for Corro
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Page 408 and 409: SPECIFICATION FOR 3-LAYER POLYETHYL
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Page 416 and 417: 5.3.3 Properties of Coating System
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Page 422 and 423: specified temperature i.e. one at e
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Page 426 and 427: 8.6.4 After the de-ionised water wa
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Page 430 and 431: i. Electrostatic application of epo
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Page 436 and 437: 10.10 Epoxy Layer Adhesive Test a.
Page 438 and 439: 11.3 The CONTRACTOR shall load, unl
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Page 442 and 443: 14.6 The CONTRACTOR’s Quality sys
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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