Volume-II of IV - GAIL

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MECON LIMITED REGD. OFF: RANCHI (BIHAR) c:\fateh\standard\gas-b&n.wp PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION TITLE GASKETS, BOLTS AND NUTS SPECIFICATION NO. PAGE 3 OF 3 MEC/S/05/62/19 REVISION 0 TECHNICAL NOTES FOR BOLTS & NUTS 1. Materials for stud bolts, M/C bolts, jack screws and nuts shall conform to the codes/ standards and specifications given in the Pipeline Material Specification. 2. Test reports shall be supplied for all mandatory tests as per the relevant material specifications. 3. All bolting shall be as per ANSI B18.2.1 for studs, M/C Bolts and Jack screws and ANSI B18.2.2 for nuts. 4. Threads shall be unified (UNC for = 1" dia and BUN for C1" dia) as per ANSI B1.1 with class 2A fit for studs, M/C bolts and jack screws and class 2B fit for nuts. 5. Stud bolts shall be fully threaded as specified in the standards, codes. 6. The nuts shall be double chamfered, heavy hexagonal type. 7. Heads <strong>of</strong> jack screws and M/C bolts by heavy hexagonal type. Jack screw end shall be rounded. 8. Each size <strong>of</strong> studs & M/C bolts with nuts and jack screws shall be supplied in separate bags marked with size and material specifications. 9. All items shall be inspected and approval (Stagewise) by Purchaser's Representative.
PIPING MATERIAL SPECIFICATION SPECIFICATION NO. MEC/S/05/62/21B (PROCESS & PIPELINE DESIGN SECTION) MECON LIMITED DELHI - 110 092
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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c:\fateh\standard\stad-eqp.wp NEW D
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
Page 329 and 330: SPECIFICATION FOR REPAIR OF PIPELIN
Page 331 and 332: MECON LIMITED DELHI PROCESS & PIPIN
Page 333 and 334: SPECIFICATION FOR DOCUMENTATION FOR
Page 335 and 336: 1.0 SCOPE 1.1 This specification co
Page 337 and 338: 2.3 Monthly • Priced variations
Page 339 and 340: - Major water crossings - Waste dis
Page 341 and 342: - Location of further appurtenance
Page 343 and 344: Document2 SPECIFICATION FOR PIPELIN
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Page 371: SPECIFICATION FOR VENTS, DRAINS AND
Page 382 and 383: 1.0 SCOPE TABLE OF CONTENTS 2.0 COD
Page 384 and 385: The last letter indicates type of m
Page 386 and 387: 10.0 GASKETS 10.1 Spiral wound meta
Page 388: 13.7 Unless specified otherwise. Va
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Page 398 and 399: determination of surface profile -
Page 400 and 401: ) Peel Strength shall be as follows
Page 402 and 403: accordance with ISO:8503-3 or ISO:8
Page 404 and 405: 4.3 Application Procedure for Corro
Page 406 and 407: Company Representative reserves the
Page 408 and 409: SPECIFICATION FOR 3-LAYER POLYETHYL
Page 410 and 411: 1.0 SCOPE This specification covers
Page 412 and 413: y. CSA Z245.20-98 : External Fusion
Page 414 and 415: which failed. If all tests pass, th
Page 416 and 417: 5.3.3 Properties of Coating System
Page 418 and 419: health and safety sheets and manufa
Page 420 and 421: 7.4.4 Chemical Pre-Treatment 7.4.4.
Page 422 and 423: specified temperature i.e. one at e
Page 424 and 425: • Any time when in COMPANY’s op
Page 426 and 427: 8.6.4 After the de-ionised water wa
Page 428 and 429: 8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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MECON LIMITED DELHI D:\TS\Lond Redi
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D:\TS\PSV - TS - 056 (R-1).doc PROC
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D:\Technical Specifications & Stand
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MECON LIMITED DELHI D:\old data\FAT
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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