Volume-II of IV - GAIL

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e) Pipeline under protected f) Auto-mode failure It shall be possible to switch off all the indication lamps by a single switch. 6.4 Following metering shall be provided on the CPPSM : a) Output voltage (Preferably Digital) b) Output current (Preferably Digital) c) Digital voltmeter to measure PSP (Set and actual through a selector switch for all the reference cells) (Alternatively analog voltmeter with 0.5 accuracy class may be accepted). d) Input voltage and current. 6.5 If specified in data sheet, CPPSM shall incorporate provision for remote monitoring of CPPSM through SCADA system as below : a) Potential free contacts for the following : - All the reference cells failed - Pipe line overprotected - Pipe line under protected - System in manual mode - System in auto-mode b) 4 to 20 mA isolated signal for the following 7.0 PAINTING - PSP (- 4V to 0V) The sheet steel used for fabrication shall be thoroughly cleaned and degreased to remove mill scale, rust, grease and dirt. Fabricated structures shall be pickled and then rinsed to remove any trace of acid. D:\old data\FATEH\MP Region\Kailaras\Tender RFQ\TCP&PCP\CPPSM-spec.doc Page 7 of 9
The under surfaces shall be prepared by applying a coat of phosphate and a coat of zinc oxide / phosphate primer. The under surface shall be free from all imperfections before undertaking the finishing coat. It shall then be spray painted with two coats of epoxy paint. Colour of final paint shall be vendor standard unless otherwise specified in data sheet. The finished panel shall be dried in stoving ovens in dust free atmosphere. Panel finish shall be free from imperfections like pinholes, orange peels etc. All unpainted steel parts shall be cadmium plated or suitably treated to prevent corrosion. 8.0 SPARES The vendor shall indicate item wised unit prices and recommended quantity of spares for two years normal operation and separately those for start up and commissioning. 9.0 INSPECTION AND TESTING 9.1 The owner or his authorised representatives may visit the works during manufacture of equipment to assess the progress of work as well as to ascertain that only quality raw materials are used for the same. He shall be given all assistance to carry out the inspection. 9.2 Detailed test procedures alongwith the facilities available at vendor’s works shall be submitted alongwith the bid. Owner’s representative shall be given minimum four works advance notice for witnessing the final testing. Test certificates including test records and performance data etc. shall be furnished by the vendor. 9.3 Final acceptance tests shall be carried out at manufacture’s works under his care and expense. All the instruments and equipment required for testing shall be arranged by contractor. Acceptance tests shall include but not be limited to the following : 9.3.1 Visual Inspection This shall include - Completeness of the equipment in line with specs. - Checking of all settings - All labels provided and satisfactory D:\old data\FATEH\MP Region\Kailaras\Tender RFQ\TCP&PCP\CPPSM-spec.doc Page 8 of 9
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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D:\old data\FATEH\Aban Power\TS\Spe
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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MECON LIMITED DELHI D:\TS\Lond Redi
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D:\Technical Specifications & Stand
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MECON LIMITED DELHI D:\old data\FAT
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Page 730 and 731: 1.0 SCOPE Cathodic Protection Power
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Volume-II of IV - GAIL

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