Volume-II of IV - GAIL

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S. NO. DESCRIPTION 3. BLAST CLEANING (AIR & WATER) THERE ARE FOUR COMMON GRADES OF BLAST CLEANING 3.1 WHITE METAL BLAST CLEANING TO WHITE METAL CLEANLINESS REMOVAL OF ALL 3.2 VISIBLE RUST, MILL SCALE PAINT & FOREIGN MATTER 100% CLEANLINESS WITH DESIRED SURFACE PROFILE. NEAR WHITE METAL BLAST CLEANING TO NEAR WHITE METAL CLEANLINESS, UNIT AT LEAST 95% OF EACH ELEMENTS OF SURFACE AREA IS FREE OF ALL VISIBLE RESIDUES WITH DESIRED SURFACE PROFILE. TABLE-I (for clause 5.0) SURFACE PREPARATION STANDARDS VARIOUS INTERNATIONAL STANDARDS SWEDISH STANDARD SIS-05- 5900 1967 (EQUIVALENT) SSPC-SP USA SA-3 SSPC-SP- 5 SA 2 ½ SSPC-SP- 10 NACE USA Page 15 of 49 BRITISH STANDARD BS-4232: 1967 NACE#1 FIRST QUALITY NACE #2 SECOND QUALITY REMARKS WHERE EXTREMELY CLEAN SURFACE CAN BE EXPECTED FOR PROLONG LIFE OF PAINT SYSTEMS. THE MINIMUM REQUIREMENT FOR CHEMICALLY RESISTANT PAINT SYSTEM SUCH AS EPOXY, VINYL, POLYURETHANE BASED AND INORGANIC ZINC SILICATE PAINTS, ALSO FOR CONVENTIONAL PAINT SYSTEM USED UNDER FAIRLY CORROSIVE CONDITIONS TO OBTAIN DESIRED LIFE OF PAINT SYSTEM.
S. NO. DESCRIPTION 3.3 COMMERCIAL BLAST BLAST CLEANING UNIT AT LEAST TWO—THIRD OF EACH ELEMENT OF SURFACE AREA IS FREE OF ALL VISIBLE RESIDUES WITH DESIRED SURFACE PROFILE. 3.4 BRUSH-OFF BLAST BLAST CLEANING TO WHITE METAL CLEANLINESS, REMOVAL OF ALL VISIBLE RUST, MILL SCALE , PAINT & FOREIGN MATTER, SURFACE PROFILE IS NOT SO IMPORTANT. TABLE-I (for clause 5.0) SURFACE PREPARATION STANDARDS VARIOUS INTERNATIONAL STANDARDS SWEDISH STANDARD SIS-05- 5900 1967 SA-2 (EQUIVALENT) SSPC-SP USA SSPC-SP- 6 SA-1 SSPC-SP- 7 NACE USA No. 3 No. 4 Page 16 of 49 BRITISH STANDARD BS-4232: 1967 THIRD QUALITY REMARKS FOR STEEL REQUIRED TO BE PAINTED WITH CONVENTIONAL PAINTS FOR EXPOSURE TO MILDLY CORROSIVE ATMOSPHERE FOR LONGER LIFE OF THE PAINT SYSTEMS.
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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Page 278 and 279: CONTENTS Sl. Description Page No. N
Page 280 and 281: 1.0 GENERAL 1.1 These technical spe
Page 282 and 283: completion and testing on system ar
Page 284 and 285: 5.1.2 Mill scale, rust, rust scale
Page 286 and 287: 5.2.3 Maual or hand tool cleaning M
Page 288 and 289: c. Ingredients shall be kept proper
Page 290 and 291: the bottom. This work shall be done
Page 292 and 293: S. NO. DESCRIPTION 1. MANUAL OR HAN
Page 296 and 297: 6.0 PAINT MATERIALS Paint manufactu
Page 298 and 299: PAINT MATERIALS TABLE NO.: 6.2FINIS
Page 300 and 301: Notes: 1. Covering capacity and DFT
Page 302 and 303: TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
Page 304 and 305: NOTE 2 : FOR EXTENAL SURFACE OF RCC
Page 306 and 307: TABLE 10.0: FIELD PAINT SYSTEM FOR
Page 308 and 309: TABLE 12.0 : FIELD PAINT SYSTEM FOR
Page 310: TABLE 14.0 : PAINTING UNDER INSULAT
Page 313 and 314: 17.0 STORAGE 17.1 All paints and pa
Page 315 and 316: . Intersection points & change of d
Page 317 and 318: 20.3 Method of Camouflaging 20.3.1
Page 319 and 320: it would be in the interest of the
Page 321 and 322: 24.5 Tests required for evaluation
Page 323 and 324: S. No. MANUFACTURER NAME LIST OF RE
Page 325 and 326: S. No. MANUFACTURER NAME LIST OF RE
Page 327 and 328: S. NO. LIST OF RECOMMENDED MANUFACT
Page 329 and 330: SPECIFICATION FOR REPAIR OF PIPELIN
Page 331 and 332: MECON LIMITED DELHI PROCESS & PIPIN
Page 333 and 334: SPECIFICATION FOR DOCUMENTATION FOR
Page 335 and 336: 1.0 SCOPE 1.1 This specification co
Page 337 and 338: 2.3 Monthly • Priced variations
Page 339 and 340: - Major water crossings - Waste dis
Page 341 and 342: - Location of further appurtenance
Page 343 and 344: Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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D:\old data\FATEH\Aban Power\TS\Spe
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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D:\TS\Lond Redius Bends - 015-R1.do
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MECON LIMITED DELHI D:\TS\Lond Redi
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D:\TS\PSV - TS - 056 (R-1).doc PROC
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D:\Technical Specifications & Stand
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MECON LIMITED DELHI D:\old data\FAT
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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