Volume-II of IV - GAIL

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MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR SEAMLESS FITTINGS AND FLANGES UPTO 400mm (16”) NB TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/025 REV-1 Page 1 of 6 C O N T E N T S Sl.No. Description Page No. 1.0 SCOPE 2 2.0 REFERENCE DOCUMENTS 2 3.0 MANUFACTURER’S QUALIFICATION 3 4.0 MATERIALS 3 5.0 DESIGN AND MANUFACTURE 4 6.0 INSPECTION AND TESTS 4 7.0 TEST CERTIFICATES 5 8.0 MARKING 5 9.0 DOCUMENTATION 6 Revision No. Date Revised by Checked by Approved by 1 K.P. Singh A.K. Johri Niraj Gupta PREPARED BY : K.P. SINGH CHECKED BY : A.K. JOHRI \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\25 Seamless Fitting & Flange upto 16 inch\TS - Seamless Fittings & Flanges - 025-R1.doc APPROVED BY : NIRAJ GUPTA
MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR SEAMLESS FITTINGS AND FLANGES UPTO 400mm (16”) NB TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/025 REV-1 Page 2 of 6 1.0 SCOPE This specification covers the minimum requirements for the design, manufacture and supply of following items to be installed in pipeline system handling hydrocarbons in liquid or gaseous phase: - Seamless fittings 400 mm (16”) NB and smaller, such as tees, elbows, reducers and caps. - Flanges 400 mm (16”) NB and smaller, such as welding neck flanges and blind flanges. The specification does not cover the above mentioned items which are to be installed in pipeline system handling sour hydrocarbons (liquid/ gas) service as defined in NACE standard MR-01-75-98. 2.0 REFERENCE DOCUMENTS Reference has been made in this specification to the latest edition of the following codes, standards and specifications: a) ASME B 16.5 - Steel Pipe Flanges and Flanged Fittings b) ASME B 16.9 - Factory-Made Wrought Steel Butt Welding Fittings c) ASME B 16.11 - Forged Steel Fittings, Socket Welding and Threaded d) ASME B 31.4 - Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia and Alcohols e) ASME B 31.8 - Gas Transmission and Distribution Piping Systems f) ASTM A 370 - Mechanical Testing of Steel Products g) API 590 - Steel Line Blanks h) MSS-SP-25 - Standard Marking System for Valves, Fittings, Flanges and Unions \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\25 Seamless Fitting & Flange upto 16 inch\TS - Seamless Fittings & Flanges - 025-R1.doc
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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Page 398 and 399: determination of surface profile -
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Page 404 and 405: 4.3 Application Procedure for Corro
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Page 408 and 409: SPECIFICATION FOR 3-LAYER POLYETHYL
Page 410 and 411: 1.0 SCOPE This specification covers
Page 412 and 413: y. CSA Z245.20-98 : External Fusion
Page 414 and 415: which failed. If all tests pass, th
Page 416 and 417: 5.3.3 Properties of Coating System
Page 418 and 419: health and safety sheets and manufa
Page 420 and 421: 7.4.4 Chemical Pre-Treatment 7.4.4.
Page 422 and 423: specified temperature i.e. one at e
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Page 426 and 427: 8.6.4 After the de-ionised water wa
Page 428 and 429: 8.13.4 The CONTRACTOR shall check t
Page 430 and 431: i. Electrostatic application of epo
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Page 434 and 435: area on the pipe shall show presenc
Page 436 and 437: 10.10 Epoxy Layer Adhesive Test a.
Page 438 and 439: 11.3 The CONTRACTOR shall load, unl
Page 440 and 441: • Damages caused to coating by ha
Page 442 and 443: 14.6 The CONTRACTOR’s Quality sys
Page 444 and 445: Table - 1 Manufacturers Data on Coa
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Page 483 and 484: C O N T E N T S Clause No. Title Pa
Page 485 and 486: Above 250 & upto 500 - Deploy one q
Page 487 and 488: e. Fabricated steel structurals, pi
Page 489 and 490: 4.0 DETAILS OF HSE MANAGEMENT SYSTE
Page 491 and 492: RELEVANT IS-CODES FOR PERSONNEL PRO
Page 494 and 495: 2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED Delhi PROCESS & PIPIN
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MECON LIMITED REGD. OFF RANCHI PROC
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MECON LIMITED DELHI D:\TS\Lond Redi
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PROCESS & PIPING DESIGN SECTION MEC
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MECON LIMITED DELHI D:\old data\FAT
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PROCESS & PIPING DESIGN SECTION MEC
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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